A Kyogre Pokemon Costume

For Halloween 2009 my then-six-year-old son and I made him a Kyogre (legendary Pokemon) costume using:
--1/2 inch soft foam
--3 or 4 yards blue fleece fabric
--1/2 yard or so of white fleece fabric
--a baseball hat
--corrugated cardboard
--recycled polyfill
--red double-fold bias tape
--black, red, gold and white felt or fleece
--a little red paint
--a coat hanger

For tools we used:
--scissors
--markers
--a paintbrush
--a hot glue gun (I might used spray on glue if I did it again)