A Pallet = a Bench

by redeemade in Workshop > Pallets

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A Pallet = a Bench

epal.JPG

The conversion of a EUR pallet into a bench is a simple operation, will cost you less of a euro and relatively short time . Conditions to achieve an ergonomic sitting are linked to its size. This instructable will help you to build a resistant, light, ergonomic, recycled, outdoors, easy assemble, cheap and lovely furniture.

Material

  • 1 EUR Pallet
  • 14 screws size 5mm X 100 mm large head

Material

  • Hand Saw
  • Impact Driver
  • Crowbar
  • Sander (if needed)

The Pallet EPAL

epal1.jpg

First of all you need to find this type of pallet.
To check standard sizes of EUR-Pallets follow the link below

http://www.epal-pallets.de/uk/produkte/vergleich.php

First Cut

epal2.jpg

First cut : follow the red line as shown

  • Along the short side
  • Only the top layer
  • Just on the edge of the middle blocks

Second Cut

epal3.jpg

Second cut : follow the red line as shown

  • Along the short side
  • Only the bottom layer,
  • Just on the edge of the middle blocks, opposite of the first cut.

Pull Apart

epal4.jpg

With a crowbar pull apart the elements marked with a red line.

  • The three blocks nailed to the top layer
  • The three bottom planks that are nailed to the middle blocks
  • Proceed carefully to avoid eventual cracks in the planks

Inserting Backrest Elements

epal5.jpg

Insert the blocks between the planks as pictured

  • Spread apart slightly the planks of the bigger segment
  • Slide between those planks the blocks of the smaller segment
  • Verify that blocks have been entirely inserted

Fastening Backrest Element

epal6.jpg

To fasten the elements together, insert the screws as pictured

  • 5 screws @ top planks
  • 3 screws @ back planks

Even if the backrest planks already has a fixation points, due to the structural nails, those extra screws grants the strength for extra load on the bench.

Fastening Elevation Elements

epal7.JPG

To fasten the elevation elements , insert 2 screws each as showed on the picture.

  • For a stronger connection, insert the screws from the planks side into each of the blocks

  • To adjust the ergonomics, slide the elevation components to the front or to the back before fasten by screws

Finishing

IMG_20140731_203830.jpg

The conceptual frame is clear and sufficient to play with proportions and adjustments.

I would like to suggest few more variants for the same prototype

  • Remove the middle elevation element and relative bottom plank
  • Sanding it is friendly to public and rain resistant
  • Become more stable and 4 support points are enough
  • Reuse those parts for new functionality
  • Different possibility
    • armbands
    • extra elevation
    • different angel
    • glass holders
    • and more

thanks for you time & hope you enjoy

redeemade