Making an EOS 1 Open-source Spectrometer

by jianshengfeng in Circuits > Sensors

3309 Views, 21 Favorites, 0 Comments

Making an EOS 1 Open-source Spectrometer

EOS1_01.jpg

The EOS 1 (Erie Open Spec v1.0) is a simple, open-source, smartphone-based spectrometer designed to be used by any environment-minded person for measuring nutrient concentrations in water.

Please skip to step 5 if you have the official EOS 1 kit.

Design files (STL, DXF) are also published on our Thingiverse page: https://www.thingiverse.com/thing:3214210

Laser-cut Acrylic Housing

laser_cut_01.jpg
Acrylic_01.jpg
  • skip if you have the EOS 1 kit (included in the kit)
  • We used a 40W Epilog Laser engraver and it worked fine.
  • DXF file for Laser cutting is also available on our Thingiverse page: https://www.thingiverse.com/thing:3214210
  • use opaque Acrylic sheet 1/8" thick ( for example, the "scratch-resistant Acrylic sheet" is a good choice: https://www.mcmaster.com/8505k741 )
  • do not use clear Acrylic
  • do not use PVC sheet (toxic fume may be produced when laser-cutting PVC)
  • an EOS 1 can fit in a 12" X 12" sheet
  • Remove cover paper on one side only

3D-print Sample Holder and Slit

3D-print_01.jpg
3D-print_slit_01.jpg

Clean Out Support Structures on 3D Prints

3D-print_02b.jpg
3D-print_03.jpg
  • skip if you have the EOS 1 kit (included in the kit)
  • an exacto knife would help
  • don't forget the supports inside the cuvette slots, and try to make the inner surfaces as smooth as possible

Install Reflector, LED, and Slit

reflector_03.jpg
sample_holder_05.jpg
sample_holder_04.jpg
  1. skip if you have the EOS 1 kit (included in the kit)
  2. cut a piece of Teflon sheet (1/32" - 1/16" thick) which can fit into the reflector gap
  3. wrap a piece of Aluminum foil only on the outside (back side) of the Teflon sheet
  4. insert Teflon+foil sheet into reflector gap
  5. insert a bright white LED into LED hole
  6. align the slit with guide posts on the front surface of sample holder, fix with superglue

Assemble

assembly_01b.jpg
mirror_02.jpg
assembly_02.jpg
  1. attach mirror (1" square) onto the holding plate with double-sided tape
  2. put things in place as shown in picture
  3. Make sure the side with cover paper faces inward (anti-glaring)
  4. secure the two side plates with screws

Install Battery Pack

battery_pack_01b.jpg
battery_pack_02.jpg
battery_pack_03.jpg
battery_pack_04b.jpg
  • install a current-limiting resistor (10 - 220 Ohm) into one of the slots inside the battery holder, make sure it's spring-loaded
  • use double-sided tape to secure the battery pack onto the bottom plate (again, cover paper faces inside), make sure the switch on the battery pack is accessible from the outside

Connect Battery Pack With LED

assembly_03.jpg
assembly_04b.jpg
  1. put two AAA batteries into the battery pack (check and make sure the polarity is correct)
  2. install bottom plate to EOS1
  3. connect wires from battery pack to LED (red wire to long leg on the LED, black wire to short leg)
  4. try switching on and check that the LED lid up

Install Diffraction Grating

diff_grating_01b.jpg
diff_grating_02b.jpg
diff_grating_03.jpg
  1. skip if you have the EOS 1 kit (included in the kit)
  2. cut out a small (approx. 1cm X 2cm) piece of diffraction grating, make sure the long side align with the vertical axis of the cardboard
  3. align the grating with the axis of the top plate (here we've come up with a simple jig with a laser pointer, see picture attached)
  4. secure the grating on the top plate (inside, again, the side with cover paper) with Scotch tape (here we just happened to run out of Scotch tape, so we used Kapton tape)

Install Top Plate and Cover Plate

EOS1_02.jpg
EOS1_03.jpg
EOS_use_01.jpg

Replace Batteries

install_battery_01.jpg
  • battery pack can be easily accessed by taking the bottom plate off