Replacing Axe & Hammer Handles

by Repairs101 in Workshop > Tools

2604 Views, 26 Favorites, 0 Comments

Replacing Axe & Hammer Handles

Axe handle anatomy.jpg
axe head anatomy.jpg
Axe eye.jpg
Rock hammer handle fitting.jpg
  • Fit the handle observing where witness marks land in relation to the bottom of the kerf.

Remove the Old Handle and Fit the New One

Cut off old handle.jpg
Remove Handle.jpg
Grinding Axe.jpg
beatin stick.jpg
riffle down.jpg
  • Remove the handle by any means you can.
  • I used a reciprocating saw and a hammer and punch on this sledgehammer (see video).
  • Use a piece of firewood to drive the new handle into the head without damaging the handle.
  • I use a riffler to fine tune the handle shape for a perfect fit.

Check the Kerf and Install the Wooden Wedge

kerf.jpg
mark kerf.jpg
wedge kits2.jpg
pry kerf open.jpg
kerf 2.jpg
cut off wedge.jpg
  • The base of the head must extend half an inch beyond the bottom of the kerf.
  • Mark where the bottom of the kerf is with a pencil so that you can insert the wedge properly into the tool head
  • I couldn't freeze frame a clear pic of driving in the wedges but I use a 3 lb. hammer and a wooden cushion (see video).

Stake the Wooden Wedge With Steel Wedge(s)

Axe wedges.jpg
stake wedges.jpg
stake.jpg
  • Counter-sink your steel wedges.
  • Turn a larger steel wedge diagonally.

Protect Your Tools

protect with oil.jpg
Axe hammer handles.jpg
Axe & Hammer Handle Replacement - OldSchool
  • Use Mineral Oil to protect wood.