Blue Bawls Automatic LED Light

by abbtech in Workshop > Lighting

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Blue Bawls Automatic LED Light

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Ok get your mind out of the gutter. I am talking about the beautiful blue glass bottle that the Bawls soft drink comes in. I tried one the other day and thought the glass bottle could be used for something interesting. At first I was just going to stick an LED into it, but I wanted something a bit more interesting. So I threw together a quick and dirty circuit that uses a photo-cell to turn on a transistor which powers an LED. The parts should cost only 2 or 3 dollars, and are available almost anywhere.

Click here to see more PICTURES and a VIDEO of the Blue Bawls LED light
Here is a new schematic that allows for a On/Off/Auto switch

Gather the Parts

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Breadboard the Circuit (if You Want to Test It)

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Construct the circuit according to the schematic shown on the previous step.

Note: Depending on the photo-cell used the 100K resistor value might need to be changed. A pot could be used to determine the optimal resistor value.

Solder It Together

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The cap is used to hold the light in position. All of the parts will be connected to the cap. Three holes will have to be drilled in the top of the cap. Then solder the parts together according to the schematic shown on the previous step.

Detailed Cap Construction - Prep. the Cap

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There are two holes that are needed in the cap. One for the power and a second for the photo-cell. Since the photo-cell is large I simply drilled two holes side by side.

Detailed Cap Construction - Solder Method Step 1

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Trim both resistors to the length shown (it doesn't matter what end of the resistors are used). Solder both resistors to the red battery snap wire (positive).

The resistor values are represented by color bars, look here for pictires:
[http://alan-parekh.vstore.ca/product_info.php/cPath/12_13/products_id/52" target="_blank" 100K ohms Resistor]
[http://alan-parekh.vstore.ca/product_info.php/cPath/12_13/products_id/40" target="_blank" 470 ohms Resistor]

Detailed Cap Construction - Solder Method Step 2

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Solder the 470 ohm resistor to the anode of the LED (non flat side).

Detailed Cap Construction - Solder Method Step 3

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Connect cathode of LED (flat side) to the collector (C) of the transistor.

Detailed Cap Construction - Solder Method Step 4

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Install photo-cell.

Detailed Cap Construction - Solder Method Step 5

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Solder the base of the transistor to the 100K ohm resistor and to the photo-cell.

Detailed Cap Construction - Solder Method Step 6

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Make ground connection (Battery negative wire)

Detailed Cap Construction - Solder Method Step 7

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Test it to see if it works.

Detailed Cap Construction - Solder Method Step 8

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Protect the circuit using some hot glue.

Detailed Cap Construction - Solder Method Step 8

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Stick the light on a bottle!

Non Solder Method to Follow

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There are connectors that can be used if you don't want to solder the light together. Non solder construction details will be posted later.

Have a look at them here
http://alan-parekh.vstore.ca/product_info.php/cPath/10/products_id/46

Attach the Cap and Have FUN!

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Screw the cap onto the bottle, connect the battery and turn the room lights off. The bottle should start to glow. Turn the room lights on and the bottle light should turn off.

Click here to see more PICTURES and a VIDEO of the Blue Bawls LED light
Here is a new schematic that allows for a On/Off/Auto switch