Bottle Rack Made of Scrap Wood
by StephanP1 in Workshop > Woodworking
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Bottle Rack Made of Scrap Wood
This bottle rack is made of scrap wood.
Sometimes I get little pieces of swiss pine from a friend. These wood is very expensive and it's a shame to burn it even the pieces are to small for normal furniture. This bottle shelf is a perfect project to use all this small pieces to make a great looking rack.
Tools
- table saw
- edge sander (or sandpaper)
- random orbit sander (or sandpaper)
- cordless drill (or normal drill)
Misc
- linseed oil
- 9 screws 3 x 40 mm
- 2 screws 6 x 60 mm
Sawing
I saw 18 long, square pieces and 18 short.
Sawing the Tenon I
The short pieces got a tenon
I lowered the table saw blade to the thickness of the pieces.
Then, with my tenon jig, I saw them on every end two times.
Sawing the Tenon II
Then I lowered the table saw blade to the middle section and cut all the shoulders away.
Sawing the Mortise
For cutting the mortise I moved my jig exact for the thickness of the table saw blade to the right.
After cutting each piece twice on both ends I moved the jig again to remove the middle section
Gluing
I applied wood glue only on the tenon and put the pieces together.
Sanding
I sanded all the pieces with my edge sander.
The inner edges of the little frames were sanded with a random orbit sander
Cutting the Backboard
The backboard has many knots and imperfections for normal furniture but for me it is beautiful.
Making Grooves in the Backboard
On my table saw I don't have a cross cut sled it is only a cross cut board.
I put a little piece of wood in a slot and adjust the distance to 11 cm
I made a first cut and then I placed the first cut onto this little finger.
Thereby the distance of all cuts are the same.
Then I made a second cut of each groove in the same way.
At last I removed the center of the middle section.
Drilling Holes
I drilled holes through each groove and countersinked them from the back.
I also drilled two mounting holes and countersink them.
Finish
I oiled every part with linseed oil and after half an hour I removed the oil with a paper towel.
Assembling
I put always one frame left of the center and one right of the center.
Then I screwed the frames on the backboard without glue.
I had no idea how it looks like and so I have the option to change my decision.
At last I screwed the shelf on the wall.
The Result
Instead of thousand words, please watch the video
If you like it, I am glad if you vote for it in the Shelving Contest 2016
If you want to see more of my work, subscribe to my Youtube-channel