Carpenters Mallet

by djpolymath in Workshop > Tools

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Carpenters Mallet

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Make a carpenters mallet to knock wooden pieces together and drive dowels or chisels.

Handle

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Cut a piece of stock for the handle.

Bevel

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Cut the handle so that one end is 1.5" wide and the other is 1" wide. Tack a 0.25" piece of scrap to the side of the handle to make the first angle cut. Place a 0.5" piece of scrap to the side to make the second angle cut.

Head

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Cut pieces for the head of the mallet.

Glue

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Glue the head pieces together, clamp and remove the handle.

Router

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Round the corners of the handle with a router.

Head Angle

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Cut the head at a slight angle to match that of the handle.

Sand

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Give all the parts a light sanding.

Finish

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Apply a few coats of Danish oil.

Complete

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