Compact Spooling Machine

This Compact Spooling Machine was designed primarily for spooling 3D printer filaments.

However, it can be adapted to spool or curl other materials like wire or rope.

Most of the parts are 3D printed.

LIST OF PARTS

1. Spooler frame

2. Spool base

3. Spool top

4. Spool coupler (x2)

5. Spool gear

6. Motor gear

7. Winch gear

8. Winch screw

9. Winch pawl

10. Pawl housing

11. Rollers (x2)

12. Roller clamps (x2)

13. Winch pawl clamp (right)

14. Winch pawl clamp (left)

15. Filament guide

16. Car wiper motor

17. Bearings: KG 608 ZZ (x8)

18. Pawl guide rods: 3.25mm diameter, 16cm long (x2)

19. Threaded shafts: size 13, 21cm long (x4)

NB: Parts 1-15 in the above list are 3D printed.

The STL files are attached here:

LIST OF MATERIALS

1. Shoe pad 11.5cm x 13cm (x2)

2. Screws: size 5 , 15mm long (x8)

3. Bushings: for threaded rod, size 13 (x4)

4. Nuts for threaded shaft, size 13 (x2)

5. Washers: for screws, size 5 (x16)

6. Small screws: about 2mm diameter (x2)

7. Screws: size 10, 20mm long

NB: please, add some extra to each of the materials listed above. Some might get damaged or lost during construction and installation. It’s safer to have some leftovers than to be in shortage.

1. Screw in a size 13 nut onto the shaft of the wiper motor (the wiper motor I have has a size 13 shaft thread)

2. Weld the size 13 nut to the shaft of the motor

NB: If your own wiper motor has a size 10 threaded shaft, don't worry. Use a size 10 nut to weld, and then convert the CAD file for wiper gear to fit size 10 nut.

File off about 1.5mm depth along the length of
the threaded shafts to create a flat surface on the shafts

Attach the shoe pad to the rollers using shoe gum
or glue

Align and insert the slots on the spool top to
the hooks on the spool base.

Insert the bearings to their housings on the
spool frame

Insert the bearings to their housings on the
roller clamps

Insert two small screws to opposite sides of
the wiper gear

Insert the pawl guide rods to the winch pawl
clamp (right)

Attach the winch pawl clamp (left)

Insert the winch screw into one of the threaded
shafts, through the winch bearing housing

Insert the winch gear

Attach the wiper motor through the three holes
on the spool frame, using size 10 screws

1. Insert the wiper gear onto the size 13 nut on the shaft of the motor

2. Lock in position with the two small screws

Insert the winch pawl into the pawl housing

Mount the pawl-house assembly to the guide rods through the slots on the right wall of the spool frame.

Attach the spool to the spool hooks and install
this assembly through one of the threaded shafts in this order: shaft – right frame wall – short bushing – right spool hook – spool – left spool hook – short bushing – spool gear – left frame wall – size 13 washer – two size 13 nuts.

Mount the roller clamp using the small crews
and washers

Install the rollers through one of the threaded shafts.

Insert the filament guide at the centre of the
frame.

Connect the wiper motor to the power supply and
speed controller.