Convert Brady BMP 21 Held Printer to 18650 Lithium Batteries

by recyclestein in Workshop > Energy

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Convert Brady BMP 21 Held Printer to 18650 Lithium Batteries

1_Barady BMP 21 Plus to 18650.JPG

Are you tired of buying batteries for your handheld label printer and disposing them in a few days?

Here is a simple way to convert the Brady BMP 21 to a pair of 18650 lithium batteries so you can charge them for free.

The consumption of the printer is around 7.4V. This voltage corresponds exactly to 2 x 18650 cells in series. You can find many battery holders providing the required setup for prices less than $2.

This setup with 18650 cells can provide longer cycle usage of the printer and give you the option to charge the batteries once they are empty using standard chargers for lithium batteries. You need to be very careful when working with lithium cells.

They store a lot of energy, and you can easily start a fire if you are not following standard safety rules and precautions. Lithium Polymer and Li-ion batteries are volatile.

Failure to follow the below instructions may result in fire, personal injury, and damage to property if charged or used improperly.


Supplies

Prepare the Battery Holder

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3_Battery Holder Plastic remove.JPG
4_Battery holder ready.JPG

Use a sharp knife or cutter to remove the bottom side of the battery holder. The holder's height needs to be less than 18mm so it can fit in the battery bay of the printer.


Connecting the Wires

5_Solder Positive.JPG
6_Solder Ground.JPG
7_Battery Holder with 18650.JPG

Solder the positive end of the cable of the 18650 holder to the spring on the right side of the battery bay in the printer. Solder the ground cable to the left side spring on the bottom of the printer. Insert 18650 cells into the holder. Make sure that they are connected in series.


Edit the Back Cover

8_Remove Plastic from cover.JPG
9_Cover ready.JPG

Remove parts of the frame from the battery cover of the printer. This will allow two 18650 cells to fit inside, and you will be able to close the battery cover without issues.


Place the Holder With the Cells Inside the Printer

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11_Holder installed in printer.jpg
Thumbnail.JPG

Insert the holder into the battery bay of the printer. Make sure that the wires are not tangled, and close the battery bay. Turn the device ON and start printing.


Video of the Required Steps

Convert Brady BMP 21 held Printer to 18650 Lithium Batteries