Convert a Train Table to a Construction Zone Table

by SandyWalsh in Living > Toys & Games

33672 Views, 74 Favorites, 0 Comments

Convert a Train Table to a Construction Zone Table

19.jpg
1.jpg
My little guy likes trucks more than trains, so I thought I'd convert his old train table to something more construction oriented ...

The Old Train Table

2.jpg
3.jpg
4.jpg
We had this really cool train table ... which he still uses, but he really like trucks.

I realized that the train surface pops out quite easily and has a nice frame for adding other things.

So I made a new wooden surface and painted it with acrylic paint to look like dirt and stone.

Make the Styrofoam Hot-Wire Cutter ...

5.jpg
6.jpg
7.jpg
I made a styrofoam hotwire cutter from some aluminum frame and nichrome wire. A little bit of wood works as an isolator. And my battery charger was perfect for a DC source. Cheaper than buying a train transformer.

Edit: Some more notes on this ...

I picked up the nichrome wire from my local hobby shop for about $.65 per yard. The hardest part is keeping the tension on the frame since the wire stretches quite a bit when hot. You don't want it too hot where the styrofoam smokes. On the 12v setting, it drew about 1.5 amps with 1.5' of wire. Slightly higher current with a shorter length. There are other hot wire cutter instructables on this site which provide more detail on this step. If I was to go with an even shorter length of wire I'd drop down to 6 volts.

In retrospect, I should have made this frame like an X with a bungee on the bottom to keep the wire tight. But it was a hack for a quick one-off. Perhaps version 2 will be more versatile?

Start Carving Your Hillside ...

8.jpg
9.jpg
10.jpg
11.jpg
12.jpg
13.jpg
I roughed out some Styrofoam insulation I had in the basement and used the hotwire cutter to carve it. Then we put a base coat of black on it. Erica was a great helper. With the base-coat, it looks like something out of Star Wars. Then some more paint layers for stone and dirt ... I really suck at this part.

Glue the Two Together, Add Some Flocking and Stones ... and Done!

14.jpg
15.jpg
16.jpg
17.jpg
18.jpg
19.jpg
After some frocking and acrylic sealer, some rocks and toy trucks we are ready to go. I give it about a week before it's destroyed.