DIY Down Firing Port Active Subwoofer
by Steve Willson Kujur in Circuits > Speakers
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DIY Down Firing Port Active Subwoofer
Hey! everyone My name is Steve
Today I’m Gonna show how I Build this 12” Active Subwoofer with Down Firing Port using a 280 Watt Class D plate amplifier
I’ve tuned the Enclosure to 35Hz, The bass I get is very strong and there is no port noise The Amplifier is Great No heating issue
Let's Start
Features
Input Power
- 110 - 220V AC
Output Power
- 280Watt RMS @ 4Ohms
Impedance
- 4 Ohms
Frequency Response
- 20Hz - 200Hz
Built-in Protection
- Over Load Protection
- Short Circuit Protection
- Over Heat Protection
Thing I've Used
- Pioneer TS-W306R Subwoofer - https://amzn.to/3aF0ZiF
- Class D Audio Amplifier - http://bit.ly/38CVXRV
Banggood
- Pioneer TS-W306R Subwoofer -
- Class D Audio Amplifier -
- Circle Cutting Jig -
- Corner Clamp -
- Electric Nail Gun - https://ban.ggood.vip/SmvB
- Wood Trimmer - https://ban.ggood.vip/SmvB
- Soldering Iron - https://ban.ggood.vip/SmvB
- Rubber Feet -
Amazon
- Pioneer TS-W306R Subwoofer - https://amzn.to/3aF0ZiF
- Class D Audio Amplifier - https://amzn.to/3aF0ZiF
- Circle Cutting Jig - https://amzn.to/3aF0ZiF
- Corner Clamp - https://amzn.to/3aF0ZiF
- Electric Nail Gun - https://amzn.to/3aF0ZiF
- Wood Trimmer - https://amzn.to/3aF0ZiF
- Soldering Iron - https://amzn.to/3aF0ZiF
- Rubber Feet -
Aliexpress
- Pioneer TS-W306R Subwoofer -
- Class D Audio Amplifier - http://bit.ly/38CVXRV
- Circle Cutting Jig - http://bit.ly/38CVXRV
- Corner Clamp - http://bit.ly/38CVXRV
- Electric Nail Gun - http://bit.ly/38CVXRV
- Wood Trimmer - http://bit.ly/38CVXRV
- Soldering Iron - http://bit.ly/38CVXRV
- Rubber Feet -
Note - Please see the images for better understanding
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Cutting
I used 18mm MDF and used my Table saw Bosch GTS10J to cut it
Dimensions
- 59 x 35.5 cm 2 Pieces up and down Panel
- 59 x 35.5 cm 2 Pieces Side Panel
- 39 x 35.5 cm 2 Pieces Front & Back Panel
- 32 x 35.5 cm 1 piece middle panel
Note - Please see the images for better understanding
Assembly
I used wood glue and corner clamp to hold it
Note - Please see the images for better understanding
Chamber
I used a piece of wood to divide 2 chambers one for amplifier and one for subwoofer
I've installed it 2" deep from the back and used Nails to hold it and then I used wood glue to seal it
Note - Please see the images for better understanding
Front Panel Assembly
I used wood glue and nails to hold it
Note - Please see the images for better understanding
Back Panel Assembly
I used a Jig Saw to cut mounting for the plate amplifier and then used wood glue and nails to hold it
Note - Please see the images for better understanding
Finishing
I used wood filler to fill all the imperfections and then used a sander to finish it up and then used a Round Over bit to round the edges
Note - Please see the images for better understanding
Circle Cutting
I used a circle cutting jig to cut the speaker hole and port hole
Note - Please see the images for better understanding
Panting
I have gone with black and this is a Speaker Cabinet Paint it gives a rough texture I applied it using a paint roller
Note - Please see the images for better understanding
Matt Finish
Matt Black looks Fantastic
Note - Please see the images for better understanding
Port
I used a 4.3" dia and 14" Length PVC Pipe and used masking tape to make it a tight fit and then used spray paint to paint it
Note - Please see the images for better understanding
Legs
First, I drilled 4 holes and used 1" rubber legs and then tighten it with some wood screw
Note - Please see the images for better understanding
Wiring
I drilled a hole in the middle chamber for passing speaker wire and then used some glue to seal it
Note - Please see the images for better understanding
Subwoofer Installation
I used a centre punch to mark and then used a drill to make holes for screw and then I used a Spoung tape to make it leak-proof and then tighten up the Subwoofer using 8 Screw
Note - Please see the images for better understanding
Amplifier Installation
I drilled 4 holes for screw and then I plugged the speaker wire to the amplifier and then used 4 screws to tighten it up
Note - Please see the images for better understanding
Finished
- Plug the power wire
- Plug the input wire
- Adjust the controller
- Enjoy
That's all for today guys!
You Just Made It
Thank you for visiting my Instructables Stay tuned for next Projects