DIY Helping Hands Soldering Station

by Mukesh_Sankhla in Workshop > Tools

15587 Views, 209 Favorites, 0 Comments

DIY Helping Hands Soldering Station

IMG_20200917_103545.jpg
DIY Helping Hands Soldering Station
PicsArt_09-20-04.50.48.jpg
IMG_20200917_103108.jpg

In this tutorial I am going to show how we can make a super flexible helping hands soldering station using basic materials which are low coast and can be found easily in nearby stores. This 4$ helping hands soldering station looks decent and can perform all the tasks that a commercial helping hands soldering station can do.

Supplies

  • 10 Gauge plastic coated single string metal wire
  • Block of wood (15x30 Cm)
  • Alligator Pins
  • Some different sizes of steel rods
  • Solder Holder (Or) Thick metal wire
  • Solder tip cleaner (Or) A small container with steel scrubber
  • A (7X10Cm) metal sheet
  • Wood Finish Oil
  • 5V White LED Light
  • Hand drill and other tools

Making Flexible Arms:

Screenshot (16).png
Screenshot (15).png
Screenshot (17).png
Screenshot (18).png
Screenshot (19).png
Screenshot (21).png

  • Take the hand drill with a long 5mm diameter rod.
  • Mark a point on rod for length of the arm.
  • Take the metal wire and roll on the rod to make the spring.
  • Similarly make few more springs.
  • Take the same metal wire and double it using drill.
  • This double wire is going to act as core for helping hands.

Drilling Holes on the Wood:

IMG_20200916_140612.jpg
IMG_20200916_150541.jpg
Screenshot (23).png
IMG_20200916_151430.jpg
Screenshot (24).png
Screenshot (26).png

  • Take the wooden block and mark the positions where you want to place your helping hands, solder holder, lead wire holder and solder tip cleaner.
  • Drill the appropriate holes at the marks you made.
  • For placing the helping hand drill a hole of spring diameter.
  • Inside the same hole drill a hole of core diameter.

Installing Helping Hands:

Screenshot (28).png
Screenshot (30).png
Screenshot (31).png
IMG_20200916_161059.jpg
Screenshot (32).png
IMG_20200917_095416.jpg
IMG_20200917_133411.jpg

  • Put the cores and springs in the respective holes using glue.
  • Take the heat shrink tubes and the alligator pins.
  • Fix the alligator pin using super glue.
  • After the glue dries position the heat shrink tube and shrink it.
  • Put the heat shrink tubes on the teeth's of the alligator pins.
  • Glue a 5V LED light on a flexible hand.

Note: You can even put a magnifier and a small DC fan on the flexible hand.

Final:

IMG_20200916_140957.jpg
Screenshot (35).png
Screenshot (34).png
Screenshot (38).png
IMG_20200917_132647.jpg
IMG_20200917_132951.jpg
Screenshot (36).png
Screenshot (37).png
  • Fix the container with screws on to the wood.
  • Place the scrubber and put the lid.
  • To this lid make a opening.
  • Fix the solder iron holder and a small rod for lead wire holder.
  • Apply the wood finishing oil.

You can use a commercial solder holder and commercial solder tip cleaner instead.