Flat Packed Cocktail Shaker

by chekun.he in Workshop > Metalworking

420 Views, 4 Favorites, 0 Comments

Flat Packed Cocktail Shaker

IMG_20151112_211458[1].jpg
IMG_20151112_210036[1].jpg

Have you ever seen a flat packed cocktail shaker? I haven't seen any so i decided to make a flat packed cocktail shaker (actually it's a school project).

What Do You Need?

IMG_20151107_144634[1].jpg
IMG_20151106_181102[1].jpg
IMG_20151111_123227[1].jpg
IMG_20151111_123249[1].jpg

Materials:

- a sheet of steel (thickness 10mm)

- a plastic bag or something else which is flexible and waterproof

- a coloured rope, the rope I used is 2mm diameter (the rope should'n be too thick or too thin)

- paint

- something to glue and seal the steel (I used Pattex Power Fix Polymer)

Tools:

- drill

- grinding wheel

- Hacksaw

- clamp

- caulking gun

- metal file

- scriber

- scissors

- ruler

- paint brush

Don't forget the ear plugs because you will have to use the grinding wheel (it's loud) and also use other equipments for your safety.

Cutting the 'sheet'

Afbeelding (101).jpg
IMG_20151106_144941[1].jpg
IMG_20151106_135401[1].jpg
IMG_20151106_170406[1].jpg
IMG_20151106_175005[1].jpg

Cut the sheet of steel the same way as in the drawing with grinding wheel or a hacksaw. When you cut the 'strip', you have to stop cutting 5mm from the edge (on the side with only 3 holes). Then cut the small part and fold them, also take the thickness of the sheet into account when you fold them. Then drill the holes.

Use the metal file to round the edges.

Cutting the 'cover' and the 'baseplate'

Afbeelding (102).jpg
IMG_20151106_164535[1].jpg
IMG_20151107_162455[1].jpg
IMG_20151107_162513[1].jpg
IMG_20151109_163117[1].jpg
IMG_20151111_123129[1].jpg

Cut the cover, the side of the cover and the baseplate with grinding wheel or hacksaw (see drawing), then drill the holes.

Then bend 'the side of the cover' along the contour of the cover. After bending, use Pattex Power Fix Polymer to glue de side and the cover (glue the inside).

Use the metal file to round the edges.

Painting

IMG_20151112_202249[1].jpg

Paint the parts with the colour you want.

Connecting the Parts

IMG_20151107_143050[1].jpg
IMG_20151106_181225[1].jpg
IMG_20151112_205920[1].jpg

Use the rope to connect the parts. First insert the rope through the left hole of the baseplate, then go through the other hole. De side where the knot is, is the inside of the cocktail shaker. Then insert the rope through the right hole of 'the sheet'. The bent part of 'the sheet' is up here.

Insert the rope through the other holes, in the picture the bent part is down.

Use the rope to connect the cover with 'the sheet' (the bent part is up). Don't tie too tight, leave a little space so the cover can move easily.

Finished

IMG_20151112_210036[1].jpg

Now the flat packed cocktail shaker is finished.

The Bag

Afbeelding (104).jpg
IMG_20151112_211154[1].jpg

First bend 'the sheet' around the baseplate, the baseplate should be on the bent part of 'the sheet'. Then put the plastic bag in the shaker en cut it (see the drawing). The bag should be a little higher than the cocktail shaker.

How to Use

Afbeelding (103).jpg
IMG_20151112_210901[1].jpg
IMG_20151112_211027[1].jpg
IMG_20151112_211400[2].jpg
IMG_20151112_211458[2].jpg
IMG_20151112_211555[2].jpg

First bend 'the sheet' around the baseplate, the baseplate should be on the bent part of 'the sheet'. Then insert the rope through the holes (see drawing) and pull the rope well. Then put the plastic bag in the shaker. After that, pour the drink and put the ice in the cocktail shaker. Close the cover and start shaking. Then open the cover a little, open enough for the drink to comes out (see last photo) and pour the drink in a glass. Enjoy your cocktail!