From 3D Printing to Ceramic

Our journey began with extensive research as a foundational step for our project aimed at producing 3D-printed molds to simplify the creation of intricate ceramic vases. Understanding the complexities and nuances of ceramic design was essential, so we delved deeply into the history and techniques of ceramic art. We explored various styles, materials, and methodologies to gather a comprehensive understanding of what makes a ceramic piece both functional and aesthetically pleasing.

To understand our vision, we created a moodboard featuring a curated collection of existing ceramic vases that served as our inspiration. This visual representation helped us identify key design elements, such as form, texture, and color, that we wanted to incorporate into our own creations. Each piece on the moodboard was carefully selected to reflect a range of artistic influences and technical challenges.

With inspiration in hand, we transitioned to the design phase, where we began sketching our ideas. Our goal was to push the boundaries of traditional ceramic vase design by improving the precision and versatility of 3D printing technology. We aimed to create molds that would not only make the production of complex shapes easier, but also allow for consistent replication of intricate details.

After several refinements, we finalized a distinct vase design. Our project is a testament to the seamless integration of traditional craftsmanship with modern technology. Through careful research, inspired design, and innovative 3D printing, we have created a mold that makes it significantly easier to produce complex ceramic vases. This opens up new possibilities for artists and hobbyists. 

You will need a 3D file of the mold, 3D printer, silicon, plaster, rubber bands, vaseline, wood, duct tape, double-sided tape, slip casting, knife, glaze and an oven.

Where you can buy silicon and plaster:

Silicon: https://www.antichitabelsito.it/gomma_siliconica_tf.htm

Plaster: https://www.antichitabelsito.it/gesso_alabastrino.htm

Download the 3D file of the mold or create your own, and 3D print it, making it a few centimeters larger than the original object to account for ceramic shrinkage when it dries.

Once the 3D mold is printed, mix the liquid silicone according to the package instructions. We use BL20 X2 Medium silicone. Stir it in one direction to avoid air bubbles. Pour the liquid silicone into the mold, then tap the sides and bang it against the table to release air bubbles. Pop any bubbles that appear. Set the mold aside to dry.

Build a box around the silicone mold using duck tape, ensuring it is completely sealed to prevent plaster leakage. Once the silicone mold is dry, place it inside the box and secure it to the bottom with double-sided tape to prevent movement. Apply vaseline to the plaster mold for easy ceramic release. Mix plaster with water, stirring in one direction to avoid air bubbles, and work quickly as it dries fast. Pour the plaster into the box with the mold, tap the sides to release air bubbles, and pop any that appear. Set it aside to dry.

Once the plaster is dry, clean the edges with a knife. Apply vaseline to the plaster mold for easy ceramic release. Assemble the mold and secure it with rubber bands. Pour in the slip casting and let it dry for about 10 minutes, depending on the drying time of the slip. Slowly pour out the excess slip from the mold. Set it aside upside down to dry completely.

Remove the ceramic and clean the edges with a knife for a smooth surface. Optionally, glaze the ceramic and burn it.

The vase showcases the remarkable capabilities of our 3D-printed molds, featuring intricate geometric patterns and dynamic textures that challenge traditional ceramic methods. This design demonstrates how modern technology can transform artistic vision into reality, with structural elements requiring high precision. The detailing and complex shape are difficult to achieve without advanced tools since traditional techniques often lack the precision needed for such designs. Our 3D-printed molds revolutionize this process, ensuring each piece meets the highest standards of quality. Our vase, along with the comprehensive handbook, represents a significant advancement in ceramic art. This project highlights the capabilities of 3D-printed molds and serves as an educational tool, expanding the possibilities in ceramic design.

/ Inspirational picture example, source: Montana Labelle