How to Make a Wooden Deadpool Key Ring

by AverageJoesJoinery in Workshop > Woodworking

1588 Views, 16 Favorites, 0 Comments

How to Make a Wooden Deadpool Key Ring

Instructable Thumbnail.png

I recently went to London Film & Comic Con. After my visit I was itching to make something comic related so it had to be Deadpool. I thought a simple key ring would scratch my itch so here is how you can make one too:

Materials Used:

Tools Used:

  • Bandsaw
  • Belt Sander
  • Mini Rotary Tool
  • Drill
  • Sand Paper
  • Pliers

Creating the Shape

Image2.jpg
Image1.jpg
Image3.jpg
Image4.jpg
Image5.jpg
Image6.jpg
Image7.jpg
Image8.jpg

To start the project I cut some padauk at the bandsaw and sanded it flat on all sides. I could then add a template for the Deadpool logo.

Then using a small bit in a rotary tool I carved away the black areas.

To rough cut the shape I used the bandsaw again and also cut some zebra wood for a backer piece to the key ring while I was there.

The final outer shaping was done on the belt sander.

Adding the Milliput

Image9.jpg
Image10.jpg
Image11.jpg
Image12.jpg
Image13.jpg
Image14.jpg

To fill the black areas I used some 2 part epoxy putty called Milliput. After pressing it into place I left it to set over night.

Once it was set I could sand it flush. I still needed to carve the eyes of the logo so I used the small rotary tool again. This time I used white Milliput to fill the carved sections.

After it had set over night it could be sanded flush too.

Glue Up & Finish

Image15.jpg
Image16.jpg
Image17.jpg
Image18.jpg
Image19.jpg
Image20.jpg
Image21.jpg
Image22.jpg
Image23.jpg

Before gluing I drilled the hole up top for adding the metal clip later.

When the glue was dry I hand sanded it smooth to 240 grit.

For the finish I used 3 coats of spray polyurethane

Adding the metal clip was nice and easy with a pair of pliers.

That's the key ring done. A nice simple enjoyable project that can be adapted to suit any logo or hero you like.

I hope you liked it and give it a try for yourself.