How to Cut, Bend, Grind and Weld an Art-car Sign

by Miss Cabbit in Workshop > Metalworking

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How to Cut, Bend, Grind and Weld an Art-car Sign

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I did this at TechShop Menlo Park http://www.techshop.com and Burning Man 2012.

As a contribution to my Burning Man camp (Bojon) and our beautiful art car Sil-vi, I created a big sign. This is how I went about it:

Vector Creation

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I took our logo, and converted it to a vector in CorelDraw, exported it as a a DXF file and imported it into Torchmate generating a G code to cut with our CNC Plasma cutter at Techshop.

Set Up

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I used 80 amp consumables to cut 1/4 inch steal plate and powered up all the elements of the plasma cutter shown in pictures.

Cutting

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The plasma cutter did the job for me smoothly and easily.

Bending

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Bending the sign with a step brake worked well but created lines across the metal which needed to be removed.

Grinding

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Using an angle grinder for many hours.

Attachment

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At this point I am at Burning man, working on the back of the sign to be welded onto the front of our art car.

Welding

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Final installment is a bit unusual. I would instruct you to wear a welding jacket. Do as I say not as you see me do. He, he, he..

FUN!!!!

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After hard work it's time to play. Long live Sil-Vi. We will continue to love her, make her better and enjoy her.