How to Make a Kiseru Pipe From a 9mm Shell.
by sugarworm in Workshop > Metalworking
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How to Make a Kiseru Pipe From a 9mm Shell.
A bit of an americanized touch to the traditional kiseru pipe, for the discerning Japanophilie that is a bit of a redneck at heart. A bit of warning, I'm not a good craftsman by any means so if any improvements or criticism can be suggested in the comments than please don't hesitate.
The traditional koiki tobacco for that extra piece of authenticity can be purchased https://medwakh.com/koiki-kizami.html, but any mild, fine cut tobacco may be used (my friend's grandfather's choice was Dutch Masters Palma cigars cut hair fine with a razor ).
Annealing and Cleaning the Copper and Brass
Things You'll Need
Copper tubing ( Can't vouch for any other caliber, but 1/4 tubing worked fine for 9mm)
A spent, deprimed brass shell ( I used 9mm, but any will do. Brownie points for the first who uses .50 BMG.)
Piece of bamboo, reed or a dowel
Cigarette tip holder (I used a plastic one from a Black and Mild cigarette because I had it lying around, but a wood tipped one would have looked better.)
Tools:
Pliers
A saw
Sandpaper
Files
A mini file handle or dowel about 2x the size of the shell case
Drill
Coat hanger or similar gauge wire
Hammer
Vise
Other things:
Vinegar ( any acid will do like lemon juice, citric acid, pickle juice, etc.)
Non-toxic flux ( I used pine sap in alcohol solution from my back yard.)
Silver solder
Mark and Cut Out the Tubing
Work the Tubing to Make the Angle
Making the Die for the Bowl
Forming the Bowl
Soldering the Pipe Pieces
Sand the shell and the inside of the pipe and apply the flux (if you don't have access to a non toxic flux use denatured alcohol that is at least 90% or better yet the 100% alcohol for stripping paint and dissolve 1 part ground pine sap to 3 parts alcohol) and solder the the shell and pipe together, using extra to ensure a good seal. I had to use a stove because I can't have nice things without running them over with my car.
I couldn't take pictures of the process but what I learned in boating school is that I really suck at soldering (brazing?) and that the best policy for me was to just glob it on and file the excess off later.
About the Stem
This isn't practical for anyone not near a source of reed or bamboo so to make one from a dowel or a branch slightly larger than the pipes. If your using a branch make sure that it is either completely dry or just cure it somewhere dry for a week or two.
Burning Out the Dowel or Branch Stem
Finishing
Congratulations! You now have a classy pipe that can be flaunted at a shooting range or a comic con. Just be careful of where the bowl is, it can burn you pretty bad and char through clothes, but it will cool down in a couple seconds after smoking.