How to Make Stackable Gobos

by JustAboutRealJAR in Circuits > Audio

31147 Views, 51 Favorites, 0 Comments

How to Make Stackable Gobos

21.JPG
01.JPG
02.JPG
03.png
04.JPG
05.JPG
06.JPG
07.JPG
18.JPG
19.JPG
20.JPG
22.JPG
08.JPG
09.JPG
10.JPG
11.JPG
13.JPG
14.JPG
15.JPG
17.JPG
Instructable by Jim Robert ( Death By Protools )

Gobos are really useful things especially if you're working in a sub-par recording environment (ie. your living room). So what exactly is a Gobo?

Baffle - A physical object that absorbs or otherwise reduces the volume of sound which passes through it, or is reflected by it.

Gobo - see Baffle.

In other words, It absorbs or blocks sound. Those are the 2 main ways this effect can be achieved:

1. Absorbing the sound (converting it to heat via friction) - this is what foam, cloth, and other porous materials do.
2. Reflecting the sound (bouncing it back where it came from) - this is what concrete, and other non-porous materials do.

Here's a youtube video of the finished product:

Gather Your Materials

01.JPG
Recipie for 2 Gobos:
note: Each step covers what to do for one gobo. You need to do the instructions from step 3 - 12 twice to complete both gobos.

Ingredients:

  • 16 feet of 2x12 lumber
  • 12 feet of 2x4 lumber
  • 2 - 2' x 2' pieces of 1/4" plywood
  • 2 - handles (I used cabinet handles)
  • Box of 2" wood screws
  • Fiberglass insulation
  • A cover for the absorptive side of the gobo

note: I used pegboard for my absorptive side. I evens out the frequency response a bit, if you're not sure what that means, my advice is to use pegboard. If you want your gobo to absorb lots of high frequencies the you can staple canvas around the open side of the gobo instead.

Gather Your Tools

02.JPG

Tools you'll need:
  • Circular Saw
  • Drill (with a 3/32" bit; A screwdriver bit would also be useful)
  • Measuring Tape
  • Screwdrivers
  • Pencils
  • T - Square
  • Boxcutter

Cut Your Pieces

03.png
I labeled the dimensions of each piece as I cut it:

  • (2x) 2x2 1/4" plywood
  • (2x) 2x2 pegboard
  • (4x) 2' long 2x12
  • (4x) 1' 9" long 2x12
  • (4x) 2' long 2x4
  • (4x) 8" long 2x4

Mark Your 2x12's for Drilling

04.JPG
Mark the 2' long 2x12's, 2.5" from each end. These marks show you where to drill later on.

Set Up a Box Prototype

06.JPG
Set up the 4 sides of the box on a flat surface and tape them together. The 2' long sides are shown on the left and right in the picture, and the 1'9" sides are shown on the top and bottom in the picture below.

Drill and Screw!

07.JPG
Drill at the places you marked, and try to make sure that the you get the bit centered by the width of the 1'9" pieces. You should end up with 8 holes (2 on each corner). Put a screw in each hole.

The four pieces should make a perfect square with 90 degree corners. Use the T - Square to check this is the case as you go.

Add the Reflective Side

08.JPG
Put the 2' x 2' piece of plywood over it (it should line up with the edges of the box you've built so far). I didn't need to drill holes before putting in these screws, but if you're worried about it, or using really fat/long screws, it may be a good idea.

Remove Tape

09.JPG
Pull off the tape we put on in Step 5

Attach the Handle

17.JPG
19.JPG
You want to center the handle so that it'll fit nice later on. The end goal is to have it fit between the feet of the gobo above it so that they can be stacked easily.

In this picture, the long 2x4's on either side of the center row (the one with the handle and the shorter 2x4's) represent the positions of the feet of another gobo. Don't attach these long pieces, they're just to help you understand.

Before you attach the handle mark where the holes need to be drilled by putting the handle on it's side. Drill from top to bottom through the marks you just made. Then it's a piece of cake to attach the handle using the screws that come with it (all the handles at Loews came with screws)

Cut the Fiberglass

11.JPG
13.JPG
14.JPG
Cut the fiberglass insulation into 22" segments. If you used 15" wide RC-13 like me, you'll need six segments per gobo.

Cut 2 of the 6 segments in half (as pictured).



Put the Fiberglass in the Gobo

15.JPG
Put the fiberglass segments in the gobo facing out (each layer facing out, though it doesn't matter a whole lot which way the individual pieces are facing).

Attach the Absorptive Side's Cover

10.JPG
Attach your cover. I used pegboard because of it's flatter frequency response. You can use canvas if you'd like to tame those higher frequencies, or if you just want to block sound with minimal absorption just put plywood on this side as well.

One additional option is to skip the fiberglass and use Plexiglas instead of plywood for both sides. This makes a see through gobo, which is useful when you have several gobos and you want to stack them without breaking the musician's eye contact.

note: there is no insulation in the picture. This is just because I'm dumb and took the picture at the wrong time ;). Don't take the fiberglass back out of the box.

Attach the Feet

20.JPG
The feet are necessary to make the gobo's stackable. Again, I didn't need to drill before putting in these screws. However I did need to put the screw in, take it out halfway, and put it in again (to get a tighter fit).

Whatever you do, just make sure you put the screws in far enough that they're somewhat inset into the 2x4. You don't want the screw sticking out, or else it'll be wobbly and also scratch wood and tile floors.

Keep in mind that these need to be all the way to the edges, because the handle and alignment 2x4's need to fit in between them.

Attach the Alignment 2x4's

19.JPG
Sorry to use the same picture twice, but this one is the best shot to illustrate the point. You want to attach these alignment 2x4's so that they're in line with the handle with space for the feet of the next gobo, which would be on top of it.

Admire Your Handiwork!

21.JPG
22.JPG
Good job, now you have 2 gobo's which are stackable. Now you can make as many as you want and build a giant wall of gobos!