James Webb Space Telescope Pop-Up Card

by TechnoChic in Craft > Paper

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James Webb Space Telescope Pop-Up Card

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I can't wait.

The James Webb Space Telescope will show us more than we ever could have imagined. As a paper engineer, I was inspired by the way that the JWST will unfold in space, so I incorporated the movements into this interactive card. I hope you enjoy making it!

This tutorial does require the purchase of my template - your purchase helps me bring everyone Instructables like this - thanks for your support! GET THE PRINTABLE TEMPLATE

See it in action:

Watch the video overview:

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Supplies

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Print the Template

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  • Print the template and prepare the supplies.

Cut Out the Gold Hexagon Mirrors

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The first step is to cut the hexagonal "mirrors" from the gold mirror paper. You'll only need half of the paper, so save the other half for another project!

Follow these steps closely to make the hexagons fit together accurately:

  • Staple the rows of hexagons between the first and second hexagon in each row as shown
  • Add more staples at the end of each row, between the second to last, and last hexagons
  • Cut along the straight edge of the hexagons to make 3 strips, as shown
  • Use scissors to cut each hexagon away from the strip, making sure to go slowly and make accurate cuts. Feel free to add extra staples if it helps with alignment 
  • Cut out the small rectangle and small circle 

Transfer the Score Lines to the Black Paper

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The dashed lines throughout the template are score lines. Staple the black paper to the paper template before you begin. 

Use a bone folder and straight edge to imprint the lines into the paper below. If you don't have a bone folder, use a pen to trace the lines- pressing firmly. Look for the smaller dashed lines on the piece with the long sticks. 

Cut Out the Interior Shapes

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Using a craft knife, cut out the interior shapes from the black paper as shown:

Cut Out the Exterior Shapes

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Using a craft knife or scissors, carefully cut out all of the shapes along the solid black lines. 

Silver Paper Support Piece

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Cut and score the silver support piece using the same method as the black paper:

  • Staple the template to the silver paper
  • Score the dashed lines
  • Cut the interior rectangle out using a craft knife

Cut It Out

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  • Finally, cut out the support piece as shown, adding staples to keep it aligned as needed. 

Core and Cut the Sunshield

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Score the center line, and mark the center point where indicated with your bone folder or pen. Cut out the sunshield as shown.

Fold the Flaps

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Fold the flaps of the support piece back and forth on the score lines until they fold very easily. Do the same to the center line. 

Glue the Interior Flaps, Let Dry

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  • Apply glue to the interior flaps (the ones on the inside of the "v").
  • Fold the flaps down and close the shape as shown.
  • Use clothespins or set the piece under a heavy book to hold it closed as it dries.

via GIPHY

Fold the Center Pole Piece

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This black rectangle will become the center pole that holds up the mirror. 

  • Apply glue to the one side of the piece as shown
  • Fold the outer flaps in (the outer flaps are, in fact, less wide than the two interior columns)
  • Be sure that you had cut the small solid line near the pole piece's flaps
  • Apply glue to the interior of the piece, except on the flaps, as shown  
  • Fold the piece closed
  • Use clothespins or a book to hold the piece closed as it dries

Glue the Back Square

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Apply glue to the back square, and glue it to the back of the mirror support piece as shown. 

Glue the Sensor

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Turn the mirror support piece over and glue the small gold rectangle inside the rectangular hole as shown. 

Glue the Alignment Hexagon

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Glue the alignment hexagon over the rectangle as shown. This will be a guideline for placing the mirrored hexagons in an upcoming step. 

Prepare the Sunshield

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Fold the sunshield along the scoreline as shown.

Glue the Center Pole Piece

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  • Apply glue to the bottom of the pole piece's flaps, and glue it on top of the center mark as shown. Make sure the pole is exactly in the middle valley of the centerfold of the card.


Add the Support Piece

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  • Fold the bottom flaps on the support piece inwards
  • Apply glue to the bottom of the flaps as shown
  • Slide the support piece over the center pole through the rectangular hole in the middle
  • Align the edge of the support piece with the edge of the center pole's flap, about 3/8 inch from the center of the card.
  • With the support piece in place, close the card to glue both flaps equidistant from the centerfold of the card
  • Use clothespins to hold the card closed while it dries

Glue the Center Mirrors

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Glue the first 4 mirrors in a vertical row using the alignment hexagon as your guide. The mirrors should sit flush against each other, and will have a black border around the edge of the entire shape. The mirrors in other rows have special instructions, so only glue the first 4 before reading on. 

Glue the Edge Mirrors

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  • For the remaining mirrors, only apply glue to the area shown below (not where the "x" is)
  • Fold the mirror support piece along the score lines as shown
  • Glue the mirrors so that the glue-less section goes over the edge - this way the shape will still open and close without getting glued open

Glue the Arm

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  • Glue the small circular gold mirror in place as shown, on the same side as the other gold mirrors
  • Fold the arm along the score lines at the edge of the mirror support piece and the triangular piece
  • Fold the score line at the end of the arm, and glue it to the opposite side of the mirror support piece, at the center top as shown
  • Don't fold the middle score line just yet!

Prepare the Arm to Fold Flat

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  • Fold the bottom of the arm upwards until it sits flat on top of the mirrors as shown
  • Continue to guide the paper over the edge, but don't crease it just yet - 

Crease the paper when it has been bent all the way down and lays flat on the back (photo #3).

Glue the Mirror to the Center Pole

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  • Apply glue to the top 1.5 inches of the pole, as shown
  • Open the card, and position the mirror so that it is just below the edge of the card
  • Make sure the arm is out of the way, and close the card to adhere the pole to the back of the mirror


Prepare for Launch!

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Fold the mirrors closed and guide the arm flat behind the assembly, then close the card.

The Assembly Is Complete!

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Add a Sentiment and Give the Gift of Geek!

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Choose your favorite from the sentiments page and glue it on (or write in your own). The card fits in a standard A7 envelope. 

SEND IT TO SPACE!

I hope you enjoyed this tutorial! Please share your creation and tag me! @TechnoChic