LED Pussy Willow Lamp

by seligtobiason in Circuits > LEDs

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LED Pussy Willow Lamp

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I saw this Lamp that was made out of wooden sticks and mini light bulbs and thought, I can make that, and make it cheaper and better.  The cost of the one in the store was over $200 dollars.  So I took some pictures of it and got some ideas.

Overall, it is inexpensive (around $35 dollars) and easy to make, just a little time consuming.  Also, the one in the store was made with small incadecent lights and I wanted to make it a little brighter and energy efficient, so I made it with LEDs instead.

If you have any questions, or if something is not quite clear enough please let me know and I will assist you the best I can!
 

Parts and Tools Needed

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Here is a list of parts and where to get them:

Black Bamboo Bundle - 1 bundle (10 sticks--you can use whatever kind of sticks that you want)
     -Bought at Micheals, $9.99

Dark Brown Floral Stem Wrap Tape - 1 roll
     -Bought at Micheals, $1.99

Pure White LED's - 25 LEDs
     -Bought off of E-bay in a bulk purchase of 500

470 Ohm 1/4 watt Resistors - 25 Resistors
     -Came free with the LED's from E-bay

12 Volt Power Supply - 1   (just what I had, so if you use a different volltage then just adjust your Resistors appropriately)
     -Left overs from a earlier project

Roll of Floral wire - 1 roll
     -Bought from Micheals, $1.49

Hot Glue Sticks - 5 sticks
     -Bought from Micheals,  $1.99

Wire Red - Roll
     -Bought at Fry's Electronics, $3.99 roll (carried at any store with electronic parts)

Wire Black - Roll
     -Bought at Fry's Electronics, $3.99 roll (carried at any store with electronic parts)

Shrink wrap
     -Bought at Fry's Electronics, $.99 (carried at any store with electronic parts)

Tools Needed:

*Wire cutters

*Soldering Iron

*Lighter (for the shrink wrap)

*Hot glue gun

*Helping Hand
(nice but not necessary)

Making the Bamboo Branches

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If you find sticks that already have branches you can skip this step.

Grab your bundle of sticks(mine came with 10 main bamboo sticks) and the Floral wire, take a look and see how tall that you want the final branches to be and then cut the thin part of the sticks to that length. 

(Example: the stick is 4 feet long and you want the final product to be 3 feet, cut the top/thin part off, and use the think/bottom part for you main branch)

Use the branches which you have already cut off the tops of as the stalks that create the branches.  To put it simply, you are taking the top of the branch off and attaching them to the sides.

To attach them, grab the Floral wire and line the branches up how you like, then cut off about 9" to a foot of wire and start wraping the wire around the branches. Make sure that it is nice and sturdy!

For the final product of the sticks I ended up with five branches, with 2-3 small branches coming off of the base.

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Preparing the LED's

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This is an easy step, but one of the more time consuming. In this step we are going to setup each LED to have the resistor soldered on and add the hot glue to the LED.

1) Make sure that you are using the right resistor for the LED and the power supply.  For my setup I decided it would be the easiest to have one resistor for each LED so I would not have to deal with any crazy wiring when I start putting it on the branches.  Since I have a 12 volt power supply, and I am using Pure White LED's I needed 470 Ohm 1/4 watt resistors.  Here is a great website to help you out with figuring out what Resistors to use for your project:

http://led.linear1.org/led.wiz

Grab you LED and a Resistor, cut the negative lead on the resistor to about 1/4 - 1/2 inch long.  Then grab the Resistor and cut one side (doesn't matter which end) so it is about 1/4 - 1/2 inch long, take a look at the picture below as an example.

2) Solder the resistor to the Negative lead on the LED, repeat for as many LED's that you want for you branches. I did 5 for each branch = 25 total LEDs.

3) Once that is done, grab your hot glue gun and your LED with resistor combo.  This gets a little tricky; put a bit of hot glue on the LED (for my gun it was a total of 4 squeezes of the trigger), since the glue is hot it wants to drip off.  The trick is to put a little on at a time while spinning the LED continously, keeping the glue from dripping off (an easy way to spin the LED is to put the leads of the LED into a small tube so you can spin the tube like rolling a pencil in between your fingers).  Once it starts to cool down you can shape it how you like. I tried to make them look like a Pussy Willow blossoms.

By putting the hot glue on the LED, it not only creates a different shape and look to the LED, but it diffuses the light so the have more of a glow rather then 25 little spot lights.

Wiring the LED's Up

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In this step we need to wire all the LED's together, but using as little wire as possible because you do want to keep the natural shape of the branches.

1) Take a look at the branch and decide where you want to put the LED's, make sure the are nice a spread out and not clumped together, also try and make it pleasing to the eye, so nicely spaced out.  When the LED's are turned on they will be VERY noticable, so you don't want it lop sided.

2) Once you have decided where they are going to be located, take your red wire and cut peices of wire the length in between the LED and the solder points (example: take a look at the picture below).  When you have each red wire cut, you can copy the length of those and cut the black wires to match.

3) Now that you have all of the wires cut, start soldering the wires to the LED's, Thisis also the time to use your shrink wrap.  When using shrink wrap, make sure that you cover one of the leads and heat it up so it shrinks, THEN use a second piece to cover the other lead AND the lead that is aready covered (example: pictured below).  If you have two LED's on the same branch make sure that you solder the LED towards the end of the branch first, and then solder the next one down the branch so you can solder the positive and negative wires from the tip LED to the LED closer to the main branch.

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Taping Up the Branches

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Taping up the branches is one of the more rewarding parts because you are seeing what the final product is going to look like. 

Tape the LED's in place temperarly with electrical tape. You can let the wires just hang there.  Now grab your Floral Stem Tape, start wrapping it around the branch at the base of the LED's where the shrink wrap is.  Make sure that it is nice and tight, then start wrapping the whole branch covering the wires completely (you don't want to see any red or black wires peaking out, not really something you see in nature!).  Wrap each branch coming off of the main branch, then start wrapping the main branch from the top all the way down. If there are any parts that need more tape just cut some off the roll and wrap right ontop to cover any mistakes or big bumps you want to make disapear!

Finishing Up!

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We're almost DONE! 

Place all the branches next to eachother so all the wires are close together, solder all the postive wires together, and all the negative wires together.  Grab you power supply and make sure you know which wire is positive and which is negative.  Take the shrink wrap and slide one over the positive wires and one over the negative wires (if you choose, you can add a large one over both).  It is mportant to do this BEFORE soldering the power supply to the project because you can't slide it over the wires after because the ends of the wire have things on them!  Once done, you can plug in the power supply and everything should light up!

At this point you have your branches done and it is up to you how you want to disply them.  I have them in a bucket/vase for now, but I am going to get a nice vase and drill a hole towards the bottom of the vase for the wire to come out. I also plan to add a hole to put in a switch that is attached to the vase.  I added styrofoam in the base of mine, ONLY because when I didn't have the styrofoam in there the branches fell WAY outward and looked messy. 

Now you are DONE!!!  Congradulations on making a handmade original piece of art!  I would love to see what you guys come up with, so if you have any pictures please post them for all of us to see.