My 100W LED Flashlight Version.

by Herkaun in Circuits > LEDs

50754 Views, 390 Favorites, 0 Comments

My 100W LED Flashlight Version.

D810_007478.jpg

I decided to build 2 100W LED flashlights after seeing this:
https://www.youtube.com/watch?v=c--5c3Egv4E

Since I do photography as a hobby, I thought they could be quite useful. I also build PC’s for personal use, so had a bunch of heatsink that I could use. Years ago I used peltiers for overclocking and CPU cooling and wanted to give that a try.

I went and bought all the other components and started the assembly process. I could not solve the problems (fast enough) that I had with mounting the LED on the peltier heatsink, so went with a standard heatsink. If I had tools, I might revisit the peltiers for cooling the LED. When I needed to build the frame I decided to try something else. I had an old $4.00 6V lantern flashlight, from Menards (bought a second one), lying around (was going to try and convert it to an LED light), so decided to use that instead.

The Completed First Light.

FL1 A.JPG
FL1 B.JPG

Here is the first one I completed with a battery pack I put together.

Starting the Second Light (electronics).

FL2 LED.JPG
FL2 Elecronics B.JPG
FL2 Electronics.JPG

The mounted LED and electronics. The electronics was assembled according to the instructions in the mentioned video.

Preparing the Frame/body.

FL2 Vents.JPG
FL2 Switch.JPG
FL2 Components.JPG

Preparing the frame/body and getting ready to assemble it.

Testing.

Fl2 Test A.JPG
FL2 test B.JPG

Testing before assembling the light. Just making sure everything works!

The Final Product(s).

FL2 assembled.JPG
FL1 and FL2.JPG

Assembled and both lights working!!

Notes.

· I did not add a lens. If I did, I would need to do more mods, and just the reflector served my needs.

· I modified a USB car charger, so I can use this in and around the car as well.

· On the second light I only added an input voltage meter. The first light shows the output voltage too.

· I still need to shorten the battery pack wires for a cleaner look.

· For the second light I still need to add a battery support.

· For both lights I still need to add mountings so I can use them on a tripod for photography.

· I still need to determine run times on different battery packs.

Thanks for looking.