My YAMAHA RX100 Restoration

by crishcreative in Workshop > Tools

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My YAMAHA RX100 Restoration

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Yes,
RX is my best friend, I love it and crazy about it :-) . Once in a year i used to modify it, painting, alteration ete...and all it was done by mechanics. This time i wanted to know all about my RX, engine part, electrical etc... and engine also already ceased. Decided to restore it , downloaded Yamaha RX100 Workshop Manual and bought new tools.

And  started working in my home itself...

My YAMAHA RX100 Restoration

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There was noise when piston moves, so need to be re-bore it
1. Cranck / Drive Sprocket
2. Cylinder, Head, Piston
3. Head spark portion, Cylinder Inner Portion

My YAMAHA RX100 Restoration

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Clutch housing and clutch plates
1. Clutch Housing
2. Plates, Friction Plate and its Springs

My YAMAHA RX100 Restoration

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Completely de-assembled clutch and cylinder parts. 
I started assembling cylinder part first.

1. Fixing gasket.
2. Old piston and new one / New piston and its ring.
3. Installing piston to the crank shaft / After complete installation of cylinder and piston.
4. After installing cylinder and its head.


My YAMAHA RX100 Restoration

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Carburettor and is parts


My YAMAHA RX100 Restoration

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Clutch house and clutch assembling

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2. My special tool setup to remove clutch housing (Spanner No 8 & 20)
3.Pressure Plate enclosed with Clutch, Friction plates 

My YAMAHA RX100 Restoration

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Kick Starter

1. Kick Starter Assembly
2. Kick Gear

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Wheel Assembling
1. Brak Shoe / Wheel and Shock absorber

My YAMAHA RX100 Restoration

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1. Main stand, Side stand assembling to the chassis

My YAMAHA RX100 Restoration

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My YAMAHA RX100 Restoration

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My YAMAHA RX100 Restoration

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Finally my RX...