New Arc Reactor (studio Replica)

by Duck210 in Circuits > LEDs

125893 Views, 1022 Favorites, 0 Comments

New Arc Reactor (studio Replica)

IMG_2187.JPG
My attempt at a more authentic replica of the iron man arc reactor.

IMG_1756.JPG
IMG_1766.JPG
started with copper, but it became too flimsy...  so i tried a thicker piece of aluminum instead

Starting to Wind the Coils

IMG_1771.JPG
IMG_1774.JPG
IMG_1773.JPG

Inner Ring

IMG_1758.JPG
IMG_1760.JPG
IMG_1761.JPG
IMG_2172.JPG
IMG_2173.JPG
IMG_2174.JPG
IMG_2176.JPG
just punched a piece of aluminum with a punch press, then drilled and filled all the oval holes by hand, then made all the other little parts by hand

More Parts

IMG_2138.JPG
IMG_2139.JPG
made the copper brackets using an etching machine.

Then got a scrap pcb, cut it into a circle and hot glued some components onto it.

Intial Assembly

IMG_2140.JPG
IMG_2141.JPG
I used some magnet wire to hold it all together at first before i glued it all up.

Time for Lights

IMG_2145.JPG
IMG_2146.JPG
IMG_2147.JPG
IMG_2149.JPG
IMG_2151.JPG
IMG_2153.JPG
IMG_2154.JPG
IMG_2155.JPG
Chose to go with White LEDs this time.

Now It Just Needs a Display Box

IMG_2177.JPG
IMG_2178.JPG
IMG_2179.JPG
IMG_2180.JPG
IMG_2182.JPG
IMG_2183.JPG
IMG_2187.JPG
IMG_2188.JPG
IMG_2190.JPG
oh, I still have to do the wires connecting the coils. .  . .

Parts and Cost Estimate

IMG_2591.JPG
IMG_2592.JPG
--The only part that was manufactured by an actual program and machine were these two bracket pieces.  The cost to make these outside for the average builder could be difficult to price. I was fortunate to know some one who could do it for me. I drew out a rough sketch and just kinda eyeballed the two.  I did use card stock paper to make templates first, to see how to size everything.
--The rest of the parts were just found in scrap piles i have laying around from other projects, and circuit boards that i scrounge parts from.
--The acrylic i used can be purchased or ordered online at any plastics/acrylics site.   Because of the size of the pieces, they shouldn't cost too much.  I got mine from home depot. I made my acrylic ring by first cutting a circle out, then drilled lots of holes on the inside, and then just sanded and polished till it was to my liking.
--total cost i would guess under $100, depending on how much you scrounge and can find.
--Also above is a pic of the Led circuit that i built, using a 9volt battery as my power source.