Old Fashioned Drawer Pulls
by zpsajk in Workshop > Metalworking
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Old Fashioned Drawer Pulls
In an attempt to organise all the small things flooding the house, I decided to build a set of drawers in a recess of a wall from an early building expansion.
As I wanted a lot of drawers, I would need a lot of hardware, which would be the most expensive part of the project.
Furthermore, in a house a century old, I thought some hand-crafted pulls would fit in nicely.
This project can be fullfilled with hand-tools only, but I used a drill-press, a table-saw and a disc-sander as well.
Design
There are a lot of different variants of this type of pulls, and I chose the simplest with a straight lower edge and an arc as the upper edge.
Then I made a sketch with the proper measures and transferred the sketch to the wood.
Make a Die
With the layout on a piece of pine, I hollowed it with an iron. I suppose you can grind it if you want, but it is very easy and more satisfactory to do it by hand, not to mention avoiding noise and dust .
There was no need to make it perfect, since I wanted a rustic look, and I´m not a silver-smith.
Cut and Drill the Plates.
I used 2mm Aluminium, which I cut in squares and trimmed off the superfluous corner;
a certain overhang is needed though, as the metal stretches.
A simple template is needed to punch the drilling-marks, and I felt no need to drill by hand.
Screw the Piece of Plate to the Die.
Use the 2 holes you need to screw the pull to the drawer, and a third that helps holding down during the chase to fix it to the die.
Hammer Away
Use a hammer with a ball-head to form the handle.
This is not difficult at all, and takes only minutes;
it is not silver, and no-one will scrutinize it.
Trim the Edge
I felt no need to use hand-tools here either, so I simply cut the edge on the table-saw.
,
Smooth the Edge.
Unscrew and start rounding the edge with files and sanding.
Cut the Upper Side.
Use a simple template to mark the cutting line and remove the waste with a pair of scissors or a bandsaw.
Sand or File the Upper Edge
If you care for a perfect arc, make a jig.
Since I like the individual look the hand-crafted artefacts have, I trusted my eye for an even edge.
After the rounding of the corners, this is ready to be mounted on the drawer, no finishing needed.
The Result
Now comes the difficult part:
making a storing-system that works, and keeping all things in their places.