Pocket Portable Flashlight V1

by Ianventions in Circuits > LEDs

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Pocket Portable Flashlight V1

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So basically this is a flashlight that is 2.5 inches big so it can almost anywhere in your pocket in your wallet and many more places. This hole project will be done using autodesk fusion 360 cad software this could be done in other software but fusion is just amazingšŸ¤©. Files at the bottom.

Supplies

Model

This is the finished model in fusion 360.

Cad Software

i will design this using autodesk fusion 360.

Sketch

Screen Shot 2023-03-12 at 9.39.50 AM.png
  1. Create a top view sketch.
  2. Make a rectangle 55mm x 24.11.
  3. Finish the sketch.

Extrude

Screen Shot 2023-03-12 at 9.40.27 AM.png
  1. Select the sketch face.
  2. Hit e on your keyboard for extrude.
  3. Extrude it 3.65mm in height operation is new body.

Create Borders

Screen Shot 2023-03-12 at 9.41.10 AM.png
  1. Hide the bodies and sketch out a line 20mm wide (look at pic).
  2. Then 55mm line down.
  3. Then 2mm thick walls us line tool.

Extrude

Screen Shot 2023-03-12 at 9.41.47 AM.png
  1. Extrude it 4.50mm with your bodies visible make sure the operation is new body.

Moving

Screen Shot 2023-03-12 at 9.41.47 AM.png
  1. Move it up 2.355mm notice i have the 3v cell in pic.

Sketch

Screen Shot 2023-03-12 at 9.43.17 AM.png
  1. Make a little rectangle in the end in the middle 5.75 x 145mm move it to get it in the middle and at the top.

Extrude

Screen Shot 2023-03-12 at 9.44.37 AM.png
  1. Select the sketch and extrude it down -2mm.

Fillet and Chamfer

Screen Shot 2023-03-12 at 9.45.18 AM.png

So i just added 1mm fillet to the edges and 3mm fillet to the sliding part thingi.

I chamfered inside of where the led is going.

Printing

Screen Shot 2023-03-12 at 12.17.32 PM.png
  • no supports
  • no raft
  • 20% infill

Adding Hardware

you put the led in the slot and glue it then if you don't want to get poked then rap tape on the led part.

Activate

simply slide the cell forward until it makes contact with led then it will light up.

Done

V2 coming soon. In the mean time Enjoy!!

Downloads