Puzzle Box (Unabox)

by mtairymd in Workshop > Woodworking

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Puzzle Box (Unabox)

IMG_6910.jpg

This is a modified version of the Unabox which was built by TXTCLA55 as shown here:

https://www.instructables.com/id/My-Puzzle-Box-A-ne...

This simplified version can be built with limited tools and a basic skill level. The drawing is included in the video description. Note that the drawing units are in inches verses millimeters shown in Make Magazine.

Tools/Materials

Tools:

  • Saw
  • Drill & bits
  • Hammer (optional)
  • Sander
  • Tape measure
  • Pencil

Materials:

  • 4 foot long 1x6
  • 4 inch long 2x4
  • 3/8” and 1/4” dowels
  • Screws or Nails (optional)
  • Glue
  • Wood filler
  • Paint or Stain

Overview

top.PNG
top1.PNG

Refer to these images during build.

Bottom and Sides

bottom_sides.PNG

Cut bottom to 8.25” x 5.125”. Cut two sides to 8.25” x 2.75”

Ends

ends.PNG

Cut ends as shown. Add blind hole to T-shaped end. This will be the locking feature for the top.

Fixed and Rotating Top

fixed_rotating_top.PNG

Cut fixed top and rotating top as shown. Note that this piece should start from the same size piece as the bottom (8.25” x 5.125”). Add thru holes as shown.

Slotted Top

slotted_top.PNG

Cut slotted top as shown. Add blind 3/8” hole to end. I used a drill and wood file to make the slot.

Inside Block

inside_block.PNG

Cut block from a 2x4. Add blind hole as shown.

Pins

pins.PNG

Cut dowels as shown.

Assembly - Step 1

assy1.PNG

Attach sides and ends to the bottom piece. This can be done with glue, nails, screws, etc. I used a pocket hole jig and glue.

Assembly - Step 2

assy2.PNG

Add inside block and pins. The block can be attached as desired. The pins are glued into these pieces.

Assembly - Step 3

assy3.PNG

Attached fixed top and slotted top as shown. I used glue and wood screws from the inner side.

Assembly - Step 4

assy4.PNG
assy5.PNG

Assembly as shown. Insert locking pin as the final step.

Final Product

opening.gif
IMG_6907.jpg

**Update - Added Drawings**

3D Print Version

FNKEK9SKLWB4YXP.jpeg

I added a 3D Print version which includes design improvements.