Real Time Writing Clock
This is an amazing clock. This clock do not have any display to display the time like other traditional clocks, neither it is an analog clock.
This clock uses an RTC module to track the time which is translated to the servos that writes the real time using a marker pen. This clock also has the capablity to erase previous time.
Supplies
- Arduino Nano
- DS1307 RTC Module
- 9g Servos
- Plastic Sheet
- Aluminium profile
Cutting the Plastic Sheet and Aluminium
At first mark the plastic sheet and cut accordingly.
Also measure the aluminium profiles with correct dimensions and cut fit the servos.
Assemble the Servos
Now using some nuts and bolts attach the servo to the aluminium profile.
Make sure to tighten the servos properly, since the servos are the fundamental moving parts responsible for writing.
Attach the Servo to the Plastic Sheet
After assembling the servos to the aluminium profile, assemble it to the plastic sheet. Also attach the z-axis servo to aluminium profile. This z-axis servo is responsible for lifting the arms of the writing clock.
Connecting All the Electronics
To make the circuit, solder every component to the PCB. Do this very carefully or else the components may burn.
After soldering all the components, attach the PCB to the plastic sheet using some double sided tape.
Calibration
After the assembly process gets over, we need to calibrate the servos. Here we need to make sure that the servo arms are at 90 degree to each other.
For more details check the video linked below.
Attach the White Plate for Writing
After calibrating and uploading the code, assemble the white writing plate to the whole mechanism.
Final Overview and Working
This robot is based on the concept of Scara Robot. This clock is also a miniature version of the scara robot that performs every movement using servo instead of a stepper motor.
Here we can see the robot clock writing real time values and erasing the time every minute. The value is updated every minute.
Circuit Diagram
Code
// Plotclock
// cc - by Johannes Heberlein 2014
// v 1.02
// thingiverse.com/joo wiki.fablab-nuernberg.de
// units: mm; microseconds; radians
// origin: bottom left of drawing surface
// time library see http://playground.arduino.cc/Code/time
// RTC library see http://playground.arduino.cc/Code/time
// or http://www.pjrc.com/teensy/td_libs_DS1307RTC.html
// Change log:
// 1.01 Release by joo at https://github.com/9a/plotclock
// 1.02 Additional features implemented by Dave:
// - added ability to calibrate servofaktor seperately for left and right servos
// - added code to support DS1307, DS1337 and DS3231 real time clock chips
// - see http://www.pjrc.com/teensy/td_libs_DS1307RTC.html for how to hook up the real time clock
// delete or mark the next line as comment if you don't need these
#define CALIBRATION // enable calibration mode
//#define REALTIMECLOCK // enable real time clock
// When in calibration mode, adjust the following factor until the servos move exactly 90 degrees
#define SERVOFAKTORLEFT 650
#define SERVOFAKTORRIGHT 650
// Zero-position of left and right servo
// When in calibration mode, adjust the NULL-values so that the servo arms are at all times parallel
// either to the X or Y axis
#define SERVOLEFTNULL 2250
#define SERVORIGHTNULL 920
#define SERVOPINLIFT 2
#define SERVOPINLEFT 3
#define SERVOPINRIGHT 4
// lift positions of lifting servo
#define LIFT0 1080 // on drawing surface
#define LIFT1 925 // between numbers
#define LIFT2 725 // going towards sweeper
// speed of liftimg arm, higher is slower
#define LIFTSPEED 1500
// length of arms
#define L1 35
#define L2 55.1
#define L3 13.2
// origin points of left and right servo
#define O1X 22
#define O1Y -25
#define O2X 47
#define O2Y -25
#include <Time.h> // see http://playground.arduino.cc/Code/time
#include <Servo.h>
#ifdef REALTIMECLOCK
// for instructions on how to hook up a real time clock,
// see here -> http://www.pjrc.com/teensy/td_libs_DS1307RTC.html
// DS1307RTC works with the DS1307, DS1337 and DS3231 real time clock chips.
// Please run the SetTime example to initialize the time on new RTC chips and begin running.
#include <Wire.h>
#include <DS1307RTC.h> // see http://playground.arduino.cc/Code/time
#endif
int servoLift = 1500;
Servo servo1; //
Servo servo2; //
Servo servo3; //
volatile double lastX = 75;
volatile double lastY = 47.5;
int last_min = 0;
void setup()
{
#ifdef REALTIMECLOCK
Serial.begin(9600);
//while (!Serial) { ; } // wait for serial port to connect. Needed for Leonardo only
// Set current time only the first to values, hh,mm are needed
tmElements_t tm;
if (RTC.read(tm))
{
setTime(tm.Hour,tm.Minute,tm.Second,tm.Day,tm.Month,tm.Year);
Serial.println("DS1307 time is set OK.");
}
else
{
if (RTC.chipPresent())
{
Serial.println("DS1307 is stopped. Please run the SetTime example to initialize the time and begin running.");
}
else
{
Serial.println("DS1307 read error! Please check the circuitry.");
}
// Set current time only the first to values, hh,mm are needed
setTime(19,38,0,0,0,0);
}
#else
// Set current time only the first to values, hh,mm are needed
setTime(19,38,0,0,0,0);
#endif
drawTo(75.2, 47);
lift(0);
servo1.attach(SERVOPINLIFT); // lifting servo
servo2.attach(SERVOPINLEFT); // left servo
servo3.attach(SERVOPINRIGHT); // right servo
delay(1000);
}
void loop()
{
#ifdef CALIBRATION
// Servohorns will have 90° between movements, parallel to x and y axis
drawTo(-3, 29.2);
delay(500);
drawTo(74.1, 28);
delay(500);
#else
int i = 0;
if (last_min != minute()) {
if (!servo1.attached()) servo1.attach(SERVOPINLIFT);
if (!servo2.attached()) servo2.attach(SERVOPINLEFT);
if (!servo3.attached()) servo3.attach(SERVOPINRIGHT);
lift(0);
hour();
while ((i+1)*10 <= hour())
{
i++;
}
number(3, 3, 111, 1);
number(5, 25, i, 0.9);
number(19, 25, (hour()-i*10), 0.9);
number(28, 25, 11, 0.9);
i=0;
while ((i+1)*10 <= minute())
{
i++;
}
number(34, 25, i, 0.9);
number(48, 25, (minute()-i*10), 0.9);
lift(2);
drawTo(74.2, 47.5);
lift(1);
last_min = minute();
servo1.detach();
servo2.detach();
servo3.detach();
}
#endif
}
// Writing numeral with bx by being the bottom left originpoint. Scale 1 equals a 20 mm high font.
// The structure follows this principle: move to first startpoint of the numeral, lift down, draw numeral, lift up
void number(float bx, float by, int num, float scale) {
switch (num) {
case 0:
drawTo(bx + 12 * scale, by + 6 * scale);
lift(0);
bogenGZS(bx + 7 * scale, by + 10 * scale, 10 * scale, -0.8, 6.7, 0.5);
lift(1);
break;
case 1:
drawTo(bx + 3 * scale, by + 15 * scale);
lift(0);
drawTo(bx + 10 * scale, by + 20 * scale);
drawTo(bx + 10 * scale, by + 0 * scale);
lift(1);
break;
case 2:
drawTo(bx + 2 * scale, by + 12 * scale);
lift(0);
bogenUZS(bx + 8 * scale, by + 14 * scale, 6 * scale, 3, -0.8, 1);
drawTo(bx + 1 * scale, by + 0 * scale);
drawTo(bx + 12 * scale, by + 0 * scale);
lift(1);
break;
case 3:
drawTo(bx + 2 * scale, by + 17 * scale);
lift(0);
bogenUZS(bx + 5 * scale, by + 15 * scale, 5 * scale, 3, -2, 1);
bogenUZS(bx + 5 * scale, by + 5 * scale, 5 * scale, 1.57, -3, 1);
lift(1);
break;
case 4:
drawTo(bx + 10 * scale, by + 0 * scale);
lift(0);
drawTo(bx + 10 * scale, by + 20 * scale);
drawTo(bx + 2 * scale, by + 6 * scale);
drawTo(bx + 12 * scale, by + 6 * scale);
lift(1);
break;
case 5:
drawTo(bx + 2 * scale, by + 5 * scale);
lift(0);
bogenGZS(bx + 5 * scale, by + 6 * scale, 6 * scale, -2.5, 2, 1);
drawTo(bx + 5 * scale, by + 20 * scale);
drawTo(bx + 12 * scale, by + 20 * scale);
lift(1);
break;
case 6:
drawTo(bx + 2 * scale, by + 10 * scale);
lift(0);
bogenUZS(bx + 7 * scale, by + 6 * scale, 6 * scale, 2, -4.4, 1);
drawTo(bx + 11 * scale, by + 20 * scale);
lift(1);
break;
case 7:
drawTo(bx + 2 * scale, by + 20 * scale);
lift(0);
drawTo(bx + 12 * scale, by + 20 * scale);
drawTo(bx + 2 * scale, by + 0);
lift(1);
break;
case 8:
drawTo(bx + 5 * scale, by + 10 * scale);
lift(0);
bogenUZS(bx + 5 * scale, by + 15 * scale, 5 * scale, 4.7, -1.6, 1);
bogenGZS(bx + 5 * scale, by + 5 * scale, 5 * scale, -4.7, 2, 1);
lift(1);
break;
case 9:
drawTo(bx + 9 * scale, by + 11 * scale);
lift(0);
bogenUZS(bx + 7 * scale, by + 15 * scale, 5 * scale, 4, -0.5, 1);
drawTo(bx + 5 * scale, by + 0);
lift(1);
break;
case 111:
lift(0);
drawTo(70, 46);
drawTo(65, 43);
drawTo(65, 49);
drawTo(5, 49);
drawTo(5, 45);
drawTo(65, 45);
drawTo(65, 40);
drawTo(5, 40);
drawTo(5, 35);
drawTo(65, 35);
drawTo(65, 30);
drawTo(5, 30);
drawTo(5, 25);
drawTo(65, 25);
drawTo(65, 20);
drawTo(5, 20);
drawTo(60, 44);
drawTo(75.2, 47);
lift(2);
break;
case 11:
drawTo(bx + 5 * scale, by + 15 * scale);
lift(0);
bogenGZS(bx + 5 * scale, by + 15 * scale, 0.1 * scale, 1, -1, 1);
lift(1);
drawTo(bx + 5 * scale, by + 5 * scale);
lift(0);
bogenGZS(bx + 5 * scale, by + 5 * scale, 0.1 * scale, 1, -1, 1);
lift(1);
break;
}
}
void lift(char lift) {
switch (lift) {
// room to optimize !
case 0: //850
if (servoLift >= LIFT0) {
while (servoLift >= LIFT0)
{
servoLift--;
servo1.writeMicroseconds(servoLift);
delayMicroseconds(LIFTSPEED);
}
}
else {
while (servoLift <= LIFT0) {
servoLift++;
servo1.writeMicroseconds(servoLift);
delayMicroseconds(LIFTSPEED);
}
}
break;
case 1: //150
if (servoLift >= LIFT1) {
while (servoLift >= LIFT1) {
servoLift--;
servo1.writeMicroseconds(servoLift);
delayMicroseconds(LIFTSPEED);
}
}
else {
while (servoLift <= LIFT1) {
servoLift++;
servo1.writeMicroseconds(servoLift);
delayMicroseconds(LIFTSPEED);
}
}
break;
case 2:
if (servoLift >= LIFT2) {
while (servoLift >= LIFT2) {
servoLift--;
servo1.writeMicroseconds(servoLift);
delayMicroseconds(LIFTSPEED);
}
}
else {
while (servoLift <= LIFT2) {
servoLift++;
servo1.writeMicroseconds(servoLift);
delayMicroseconds(LIFTSPEED);
}
}
break;
}
}
void bogenUZS(float bx, float by, float radius, int start, int ende, float sqee) {
float inkr = -0.05;
float count = 0;
do {
drawTo(sqee * radius * cos(start + count) + bx,
radius * sin(start + count) + by);
count += inkr;
}
while ((start + count) > ende);
}
void bogenGZS(float bx, float by, float radius, int start, int ende, float sqee) {
float inkr = 0.05;
float count = 0;
do {
drawTo(sqee * radius * cos(start + count) + bx,
radius * sin(start + count) + by);
count += inkr;
}
while ((start + count) <= ende);
}
void drawTo(double pX, double pY) {
double dx, dy, c;
int i;
// dx dy of new point
dx = pX - lastX;
dy = pY - lastY;
//path lenght in mm, times 4 equals 4 steps per mm
c = floor(4 * sqrt(dx * dx + dy * dy));
if (c < 1) c = 1;
for (i = 0; i <= c; i++) {
// draw line point by point
set_XY(lastX + (i * dx / c), lastY + (i * dy / c));
}
lastX = pX;
lastY = pY;
}
double return_angle(double a, double b, double c) {
// cosine rule for angle between c and a
return acos((a * a + c * c - b * b) / (2 * a * c));
}
void set_XY(double Tx, double Ty)
{
delay(1);
double dx, dy, c, a1, a2, Hx, Hy;
// calculate triangle between pen, servoLeft and arm joint
// cartesian dx/dy
dx = Tx - O1X;
dy = Ty - O1Y;
// polar lemgth (c) and angle (a1)
c = sqrt(dx * dx + dy * dy); //
a1 = atan2(dy, dx); //
a2 = return_angle(L1, L2, c);
servo2.writeMicroseconds(floor(((a2 + a1 - M_PI) * SERVOFAKTORLEFT) + SERVOLEFTNULL));
// calculate joinr arm point for triangle of the right servo arm
a2 = return_angle(L2, L1, c);
Hx = Tx + L3 * cos((a1 - a2 + 0.621) + M_PI); //36,5°
Hy = Ty + L3 * sin((a1 - a2 + 0.621) + M_PI);
// calculate triangle between pen joint, servoRight and arm joint
dx = Hx - O2X;
dy = Hy - O2Y;
c = sqrt(dx * dx + dy * dy);
a1 = atan2(dy, dx);
a2 = return_angle(L1, (L2 - L3), c);
servo3.writeMicroseconds(floor(((a1 - a2) * SERVOFAKTORRIGHT) + SERVORIGHTNULL));
}