Repair Broken Hinges/case of Asus U46E-BAL5 Laptop

by nivaca in Circuits > Computers

42386 Views, 10 Favorites, 0 Comments

Repair Broken Hinges/case of Asus U46E-BAL5 Laptop

263692-asus-u46e-bal5-top.jpg
SAM_1516.JPG
Apparently, this is a common fault in the otherwise fine Asus U46E-BAL5 laptop. A new display will cost some 350 USD (though the people at Asus say that the problem will likely pop up again, as the problem is on the engineering design). I decided to fix it myself.
(The photo you see here is a stock one taken from Asus.)


This is what I used:
* Several Hex Screws M2x10. (This means: 2mm diameter, 10mm long.)
* Several M2 Nylock Nuts
* Hex screwdriver
* Tweezers and pliers
* Rotary tool (B&D moto-tool) with accessories (2mm drill bits for metal, grinders, cutters, and the like)
* A piece of scrap metal (tin, aluminium)
* A bit of duct tape (à la MacGyver)
* Utility knife

Remove Outer Plastic Shell to Reveal Hinges.

SAM_1499.JPG
SAM_1501.JPG
SAM_1502.JPG
SAM_1504.JPG
SAM_1505.JPG
SAM_1506.JPG
SAM_1508.JPG
SAM_1509.JPG
SAM_1510.JPG
SAM_1511.JPG
Use your hands for this (or the help of a plastic tool, e.g., a guitar pick).

Remove the Broken Piece of Plastic (!!!) Attached to the Hinges.

SAM_1512.JPG
SAM_1513.JPG
SAM_1514.JPG
SAM_1515.JPG

Drill Sundry Wholes Through the Screen Case

SAM_1518.JPG
SAM_1519.JPG
SAM_1523.JPG
SAM_1524.JPG
SAM_1526.JPG
Take care not to touch the display or any electrical components.

Attach Hex Screws With Nuts

SAM_1528.JPG
SAM_1529.JPG
SAM_1530.JPG
SAM_1531.JPG
SAM_1532.JPG

Attach Piece of Scrap Metal to Give Further Sturdiness

SAM_1537.JPG
SAM_1538.JPG
SAM_1539.JPG
SAM_1542.JPG
SAM_1543.JPG
SAM_1544.JPG
SAM_1546.JPG
SAM_1547.JPG

Cut and Grind Protruding Screws

SAM_1548.JPG
SAM_1549.JPG
SAM_1551.JPG
SAM_1552.JPG
SAM_1553.JPG
SAM_1554.JPG
SAM_1556.JPG
SAM_1554.JPG
SAM_1553.JPG
SAM_1552.JPG
SAM_1551.JPG
SAM_1549.JPG
SAM_1548.JPG
SAM_1557.JPG

Grind a Bit Outer Plastic Shell So As to Allow for the New Screws/nuts Inside

SAM_1559.JPG
SAM_1560.JPG
SAM_1562.JPG
SAM_1563.JPG
SAM_1564.JPG
SAM_1565.JPG
SAM_1566.JPG
SAM_1558.JPG

Cover and Clean

SAM_1567.JPG
SAM_1568.JPG
SAM_1569.JPG
SAM_1570.JPG
SAM_1571.JPG