Restoration of Rechargeble COB Work Light With Broken Driver

by fx8 in Circuits > LEDs

1384 Views, 11 Favorites, 0 Comments

Restoration of Rechargeble COB Work Light With Broken Driver

17.jpg
0.jpg

Restoration of Rechargeble COB work light with broken driver + DIY Custom driver circuit + li-ion battery charger board with replaced current resistor to 2.2k Ohms for 0.5A + li-ion battery capacity tester with transistor BC547 and red & green DIFF LEDS + LM317T 1.2V-25V Adjustable Voltage Regulator and B4.7k Ohms lenear resistor with switch

Circuits and Parts

12321042017.jpg
1.jpg
2.jpg

I used two drivers. The first one is powered 4 SMD leds connected in parallel = 3W both of them. The second driver is powered a single SMD LED = 1W with a heat sink. Also i'm using LM317T to control the output voltage from a single cell 14430 Li-ion Battery 3.7V 400mAh (Real mAh). So here are the parts we'll need...

Parts for >>> LM317T 1.2V-25V Adjustable Voltage Regulator and B4.7k Ohms lenear potentiometer with switch:

LM317T x1
270 ohm 1/4W resistor (red, violet, brown, gold) x1
100nF 50/63V ceramic or polyest. cap-s x1
100uF 35V electrol. cap. x1
10uF 16V electrol. cap. x1
B4.7k Ohms lenear potentiometer with switch x1

Parts for >>> The custom LED driver(-s):

4.7uF 50V electrol. cap-s x2
150pF 50/63V ceramic discs cap-s x2
100nF 50/63V polyest. or ceramic (code: 104) cap-s x2
100k ohm 1/4W resistors (brown, black, yellow, gold) x2
BC327 TO-92 transistors (P50V,0.8A,0.625W,100MHz,7a) PNP x2
BC337 TO-92 transistors (N50V,0.8A,0.625W,100MHz,7a) NPN x2
1N4148 zener diodes x2
22uH (Microhenry) inductors (red, red, black, silver) x2
A single sided piece of experimental PCB board x1

Parts for >>> Li-ion battery charger board with replaced current resistor:

I'm using a 2,2k Ohms 1/4W resisror to get current of 0.5A to extend battery's life...
Resistor color code is - red, red, red, gold SMD code 222

Parts for >>> Li-ion battery LED level indicator/tester:
BC547 TO-92 transistor (N50V,100mA,0.5W,300MHz,7a) NPN x1
1N4148 zener diode x1
3mm DIFF LED GREEN x1
3mm DIFF LED RED x1
220 ohm 1/4W resistor (red, red, brown, gold) x1
1k ohm 1/4W resistors (brown, black, red, gold) x1
single small push button to test 14450's сondition / charge x1
small single sided pieces of experimental PCB board x2


Other struff:

Wires, project box, switch ON-OFF-ON, potentiometer knob (black and yellow), 3mm led holders......

Inside the Box

13.jpg
12.jpg
11.jpg
10.jpg
9.jpg
8.jpg
7.jpg
6.jpg
15.jpg
5.jpg
4.jpg
3.jpg
14.jpg

Controlling Led's Light With the Linear B4.7k Ohm Mono Potentiometer

17.jpg
16.jpg
19.jpg
20.jpg
18.jpg

For final, I'd use a wax, bronze paste to make the project look vintage...