The Bucket Vac...

by HTWTUSA in Workshop > Tools

27974 Views, 95 Favorites, 0 Comments

The Bucket Vac...

IMG_20111001_180830.jpg

My wife loves those little, lightweight vacuums that can be had for around 25 bucks at the big box stores....we've tossed a half-dozen of them over the years when they simply stop coping with the pooch hair.

Today i had a revelation...time to stop tossing the money down the drain and make use of the little 'suckers'.

I'm going to show you how to turn a mini-vac into a bucket-vac in a few simple steps, save about $50 versus a 5 gallon portable shop vac, and have some fun tinkering, to-boot.

Materials...

gig-swiss-knife.jpg

Some things you might need are:

*compact vacuum cleaner with working motor...
*5 gallon bucket w/lid...
*basic set of hand tools (wrenches, screwdrivers, etc.)...
*rotary tool (Dremel, etc.)...
*silicone caulk...
*adhesive caulk...
*various fasteners (nuts & bolts)...
*2" swivel caster wheels...
*patience...
*time...
*beer...

The Sucker...

IMG_20111001_111149.jpg

Upright vacuums are built pretty much the same from model-to-model.  The casings vary, but you'll always find a vacuum motor with impeller, a power switch and housing, a filter or two, cord, hose, attachments, etcetera, etcetera, etcetera...

Bottom line is: you'll find every component you need in just about any model to make your bucket-vac...

Disassembly...

IMG_20111001_145854.jpg
IMG_20111001_145903.jpg

This step's pretty obvious:

Employ your screwdriver and tools set to completely strip the vacuum to its individual components.

The main motor and its housing are crucial, as well as the power switch, cord, hose and attachments.

Everything else (handle, wheels, base, etc.) are kept handy just in case you need to modify a part.

Also, save all of the fasteners...you never know when those ridiculous little assembly screws might come in handy.

Mounting the Housing...

IMG_20111001_150245.jpg
IMG_20111001_150722.jpg
IMG_20111001_150730.jpg
IMG_20111001_150911.jpg
IMG_20111001_151025.jpg
IMG_20111001_151228.jpg
IMG_20111001_151218.jpg
IMG_20111001_152102.jpg
IMG_20111001_153203.jpg
IMG_20111001_160111.jpg

Revive the "Sucker"...

IMG_20111001_173347.jpg
IMG_20111001_173321.jpg
IMG_20111001_173328.jpg
IMG_20111001_173335.jpg

Now that the top end is ready to go, I reinstalled the motor and foot switch (all of which are now inverted), reattached the filter, fabricated a hose inlet into the bucket body, and attached the various accessory fixtures (cord-wrap, swivel casters, etc.)...

Notice I also used the original vacuum container as a debris shield for the filter...it should cut down on clogs...

The Bucket-Vac Is Born....

IMG_20111001_174926.jpg
IMG_20111001_174921.jpg
IMG_20111001_180830.jpg

Let your adhesives and sealants dry at least overnight, and you'll have a handy little portable vac that gets the job done.

Of course, you can find a "bucket vac" for sale at certain home improvement stores, for around $60, but why spend money that's already spent?

Maybe it ain't quite as pretty, but it sure does suck...xD

I hope you enjoyed this, my sixth 'ible...again, your model of vacuum will probably differ, but a little common sense should hold you in good stead. 

Thanks for your comments and questions in advance!

For information on some DIY tips and such, visit my website: www.htwtusa.com.