Utility Access Doors

by wcochran1 in Workshop > Metalworking

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Utility Access Doors

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Do you have a large hole or old worn out access doors to your water meter and shut off valves ? Today we will fabricate and weld on hinges and door jam

Fabricate the Pieces

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Purchase 1 4 x 8 foot sheet of 1/4 inch thick mild steel ~ 200$ cut the panels to extend several inches beyond the opening on all sides at least 4 inches overlap.

Create Mount for Hinges

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Drill holes for for your steel mounting brackets . we will be fabricating them out of the angle . cut 4 pieces 5 inches long and drill or blow holes with your torch . Bolt brackets firmly to side of wall or concrete .

Weld on Hinges

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Weld on your hinges and if needed cut out spacers from your sheet of 1/4 inch steel. weld your hinges to your bolted on mounting brackets. I needed a 1/2 here to get the hinges level . with the left over angle cut and weld a jam to the underside of one door that extends over the the length by 2 inches on either side and hangs at least half its width over the underside of the door . this will strengthen the doors when shut

Weld on Chain Handles

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Use heavy chain doors will weigh up to a hundred pounds each .