Very Simple DIY Table Saw

by StephanP1 in Workshop > Tools

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Very Simple DIY Table Saw

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This homemade table saw is made out of a track saw

The Idea

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a track saw has a rail
but if you turn the saw upside down
the rail becomes a very handy cross cut sled

What Can You Expect?

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with a special clamp , that fits into the rail
you have a very clever crosscut sled
you can cut every angle you want

and with a board, as a table saw fence, you can cut all of your stripes

for bigger parts, you can easily uninstall the saw
and use it as a normal track saw again

Overview

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you need only to build

  • a jig for the deep setting,
  • a frame for the saw and
  • a trigger for the switch

How to Built the Frame

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The frame is made out of two boards

in the first picture, you see a little nose on the saw

this nose disturb the fit of the boards

so I cut them out with a jig saw

Set Up

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I screwed down one board on my table,
I placed the saw in position
and then I screwed down the second board

Secure the Saw

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this saw has two holes on his plate

but unfortunately this holes are out of the range of the boards

so I screwed two blocks of plywood under the boards

and I could fix the saw with two screws

Prevent the Rail for Tillting

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This rail has a second slot on the back

I used this to secure it in place

I drilled two holes, threaded them and screwed to bolts in

The Trigger

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a little clamp, made out of 6 mm Plywood
hold the switch in place

for work with the saw you need an outlet with a switch

The Deep Adjustment, Step 1

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My saw has a hole in the handle

in this hole fits perfect a 6 mm threaded rod

The Deep Adjustment, Step 2

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this threaded rod goes through a slot of a little board

made out of 4 mm plywood

The Deep Adjustment, Step 3

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to screw on this board, it was necessary to drill and thread a new hole

first I thought, I can use the existed hole above

but this is to high, and it disturbs the saw to tilt it to 45 degrees

Supporting Boards

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my rail is 12 mm high

therefore I screwed two 6 mm boards of MDF on the left side

and two of them, glued together, on the right side

but on the right side, I made a cut with the saw so

the saw blade and the riving knife comes all the way through

The Result

⚙ DIY table saw - track saw upside down

Instead of thousand words, please watch the video

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