Lightsaber Poolstick

by man-after-Gods-own-heart in Workshop > Woodworking

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Lightsaber Poolstick

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*this is my first instructables* I Tried to make one for a friend for Christmas let me know what you think...

What I Used

Dremel tool with carving bit, wood Cutting wheel, and sanding bit,
60-150 grit sand paper,
Carbon paper,
Pen/pencil,
Sander,
Planer,
jigsaw, bandsaw
Craft paint red and black,
Most importantly wood!

Making Sure the Board Is Straight

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I used the planer to get the board even on all sides.. I believe it was roughly 1 1/2"

Drawing Design Onto Wood

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Use the carbon paper to trace the design onto your piece of wood at one end

Rounding What You Can

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use the dremel tool with the sanding bit to round the area in between the design.. also I used a cutting bit to cut the groves in the handle on all 4 sides

Cutting Out the Details

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with the dremel tool use a wood cutting wheel and cut out around the design for the details of your piece

Draw Your Line for the Stick Part

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you will want to begin the line as close to the base of the hilt as possible, then gradually bring them together to where the two lines are roughly 1/2" apart... might want to make lines a little big for messups..

CUT the Lines

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next you want to cut the lines out with a jigsaw or bandsaw

Sanding

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this part is tricky, ( I don't have pictures of this process and I am sorry for that) I rounded the center part and left it slightly bigger than the area around it... I cut the two places that were sticking out down to just the middle section, then rounded the area around it to match the rest

Button Detail

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I then sanded down with the dremel tool to make the buttons and sight. I also carved out the two prong charging port.

CUT/SAND the Stick Smaller Than the Hilt

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I took the dremel tool with a carving bit and cut into the design and down the stick a ways

More Sanding

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I took 60 grit sandpaper and rounded the stick part... you can use a belt sander which would be quicker

Painting

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I used a metallic silver spray paint from Lowe's, and I used a black rubber spray also sold at Lowe's... I had some craft paint in black and red.. which I used for the buttons and the inside of the two prong charger. I taped up the stick part and the handle grips, then I sprayed the hilt with the silver paint. once dried I unwrapped and sprayed the handle with the rubber folowing the directions on the can...once that dried I re taped the stick and touched up any silver.. after all paint and rubber has fully dried I painted the red on the buttons that are on the top and bottom of the stick

Put the Tip On

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I sanded the tip down just enough to slide the tip on and glued it

Apply Linseed Oil to Stick

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once everything has dried and the glue has set I put linseed oil just on the stick part.